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SYNTIA

SERVICE
MANUAL

Revision 02 December 2012

All parts of this document are the property of Saeco International Group.
All rights reserved. This document and all the information herein is provided without liability deriving
from any errors or omissions. Furthermore, no part may be reproduced, used or collected, except where
express authorisation has been provided in writing or through a contractual agreement.

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Содержание Syntia

Страница 1: ...ernational Group All rights reserved This document and all the information herein is provided without liability deriving from any errors or omissions Furthermore no part may be reproduced used or coll...

Страница 2: ...Machine parameters and performance 3 3 Brief instructions Rev 01 3 1 1 Customer menu and Digital programming 1 3 1 2 Customer menu and Focus programming 5 3 2 Operation cleaning and maintenance 7 4 O...

Страница 3: ...gital control knob 3 7 3 2 Disassembling keypad card and Focus control knob 3 7 4 Power CPU card disassembly 4 7 5 Gearmotor disassembly 4 7 6 Boiler disassembly 5 7 7 Valve disassembly 5 7 8 Pump and...

Страница 4: ...Saeco International Group SYNTIA CHAPTER 1 INTRODUCTION...

Страница 5: ...1 SSC Saeco Service Center Programmer 1 3 Material Description Notes Thermal paste Heating element 200 C Descaler Saeco Entkalker Grease solvent Personal preference Silicone grease Safe to use with fo...

Страница 6: ...the specific exploded view of the machine on website THERMAL CARAFE Only for OOW repairs YES to consult the specific exploded view of the Thermal Carafe on website MILK ISLAND Only for OOW repairs YE...

Страница 7: ...ensing pipe protection Hot water steam dispensing pipe drip tray Water tank Control panel Coffee dispenser coffee bean containeri Main on off switch Power cord Selector Coffee hot water steam Long cof...

Страница 8: ...DUCTION Saeco International Group Page 4 04 1 6 2 Internal machine parts Boiler insulation and boiler Coffee grinder Side door microswitch Coffee grinder motor PWR CPU card Temperature sensor Pump Wat...

Страница 9: ...Saeco International Group SYNTIA CHAPTER 2 TECHNICAL SPECIFICATIONS...

Страница 10: ...y 24VC Pump Ulka with reciprocating piston and 120 C cutout 48 W 230V 50 Hz Type EP5 approx 13 15 bar 120V 60Hz 100V 50 60 Hz Overpressure valve Opens at approx 16 18 bar Water filter In tank Coffee g...

Страница 11: ...factory setting Procedure 1 The temperature must be measured in the cup immediately after dispensing Cup has to be placed on a non metal surface using a thermocouple thermometer 2 The temperature in...

Страница 12: ...No WATER HARDNESS CANNOT BE SET DREGS DRAWER Description and values Time out for dregs drawer 5 sec Empty dregs drawer alarm after double coffee is the last product dispensed 8 lots of dregs 9 lots of...

Страница 13: ...e default No Inlet time prog by the user No Inlet time prog by Production Service department No WATER TANK Description Level sensor Yes Water reserve pulses with water filter 200 Water reserve pulses...

Страница 14: ...Saeco International Group SYNTIA CHAPTER 3 BRIEF INSTRUCTIONS Rev 01 February 2010...

Страница 15: ...g Proceed with the dispensing process Machine dispensing steam Proceed with steam dispensing Machine dispensing hot water Proceed with hot water dispensing Machine dispensing one coffee Wait for the d...

Страница 16: ...machine requires replacement of the Intenza filter Replace the filter This message is displayed if the function is enabled by programming The alarm is disabled only if it is RESET by programming ESC...

Страница 17: ...open while product is being dispensed the appliance stops dispensing and starts a 30 sec countdown before cancelling the dispensing process The countdown can be stopped by closing the knob and operati...

Страница 18: ...unction allows the coffee dispensing temperature to be adjusted Timer Stand by This function lets you adjust the time for switching to Stand by after the last dispensing Contrast This function allows...

Страница 19: ...Dispense 1 espresso Rapid blinking Machine in phase for dispensing 2 cups of espresso Dispense 2 cups of espresso Slow blinking Machine in phase for dispensing 1 cup of long coffee Dispense 1 cup of...

Страница 20: ...t dregs drawer Fixed No beans inside the coffee container Re start the cycle after filling the container Fixed Fill water tank Indications Status Causes Solutions Blinking Machine in alarm status for...

Страница 21: ...equency Hardness Water hardness Without limescale filter With limescale filter 1 Soft water up to 7 dH Approx every 3 months 120 litres Approx every 6 months 240 litres 2 Medium water 7 14 dH Approx e...

Страница 22: ...Saeco International Group SYNTIA CHAPTER 4 OPERATING LOGIC...

Страница 23: ...ter tank rapid connection Steam valve Pump Traditional water system Turbine Amount of coffee dispensed into the cup Reciprocating piston type pump 13 15 bar Compensation valve opening pressure 16 18 b...

Страница 24: ...ushroom valve 3 Mushroom valve support 4 Mushroom valve 5 Sealing OR 1 2 3 4 5 When dispensing coffee the mushroom valve opens at 4 bar 0 5 Manual opening when dispensing water Manual opening when dis...

Страница 25: ...ch the optimal temperature The temperature will then remain at a constant level Coffee cycle 1 The coffee grinder starts the grinding process controlled by pulses generated by a sensor 2 The gear moto...

Страница 26: ...erature sensor adjustment Temp C R nom k R 20 61 465 8 6 50 17 599 5 9 75 7 214 4 1 80 6 121 3 7 85 5 213 3 4 90 4 459 3 1 100 3 3 2 5 125 1 653 3 9 150 0 893 5 1 4 4 Single microswitch The gear motor...

Страница 27: ...nic system No coffee A low coffee bean level is detected by the Hall sensor after variations in the pulse frequency with or without coffee If there are no coffee beans operation while empty the number...

Страница 28: ...ding pulses will be decreased by 10 If the power consumption value falls within the abort cycle interval the pad will be expelled and the grinding pulses will be decreased by 10 If the pre ground avou...

Страница 29: ...Saeco International Group SYNTIA CHAPTER 5 SERVICE MODE Rev 01 February 2010...

Страница 30: ...ial condition with no keys pressed no 1 from N to Y and display from green change to red If display does not change and remains as initial condition replace interface card and or at cable JP21 If the...

Страница 31: ...ace card JP2 If TAP ERR display continues to show Y check magnet polarity on knob support Knob in coffee pos TAP COFFE display from N to Y Knob in steam pos TAP STEAM display from N to Y Incorrect pos...

Страница 32: ...and or motor Bring the unit to the HOME position CUR corresponds to the gearmotor absorption this value must be WITHOUT UNIT INSERTED lower than 200mA WITH UNIT INSERTED lower than 300 mA ERROR HOME...

Страница 33: ...ection JP2 grinder motor wir ing and or CPU POWER card connection JP8 Power absorption OK the HEATER display changes from OFF to ON and the temperature increases ERROR SHORT appears below HEATER boile...

Страница 34: ...g Remove dregs drawer If the LEDS do not turn on check the microswitch and the JP16 wiring Remove the brew group If the LED does not turn on check the group microswitch and the JP14 wiring If the LEDS...

Страница 35: ...dispensed Verify checks at the pump pump wiring and or connection on the CPU Power card JP24 turbine turbine wiring and or connection on the CPU Power card JP5 To check correct passage of water from t...

Страница 36: ...not released in down position after 3 torque error trying to move up ascent time out exceeded 05 Water circuit ow meter problems water circuit blocked or no ow meter signal 10 Boiler temperature senso...

Страница 37: ...Saeco International Group SYNTIA CHAPTER 6 SERVICING AND MAINTENANCE...

Страница 38: ...he appliance is open 12 Assembly 13 Final inspection test 14 Draining the circuit in winter 15 External cleaning 16 Lubricating the brewing unit with suitable grease 17 Insulation test HG 701 dielectr...

Страница 39: ...the cup until the crema separates The crema should come together again to form a complete layer Crema colour Hazel brown Temperature Reading taken while dispensing Thermometer 84 C 4 C Grinding level...

Страница 40: ...Saeco International Group SYNTIA CHAPTER 7 DISASSEMBLY Rev 01 February 2010...

Страница 41: ...and extract the control knob 4 5 Unscrew the screw shown and extract the coffee dispenser fixed support by lifting it upwards 6 Unscrew the screws shown located inside the compartments containing the...

Страница 42: ...ws shown and remove the support 4 Coffee dispenser assembly parts Disassembling the rear cover Unscrew the screws shown Disassembling the side door Lift the door and unhook it from the support hinge D...

Страница 43: ...ard 6 Release the display 7 Release the keypad circuit board and disconnect the display 1 4 3 2 6 5 7 7 3 1 Disassembling Keypad card and Digital Control Knob 03 7 3 2 Disassembling Keypad card and Fo...

Страница 44: ...nd C for transmission and timing of the dispensing head Grounds drawer present microswitch D Brewing unit present microswitch E Microswitch F detecting brewing unit home and work positions Remove the...

Страница 45: ...s and the connections 7 6 Boiler disassembly 1 2 3 7 7 Valve disassembly 1 Remove the boiler pin 2 Remove the control knob cover and unscrew the screw as indicated 3 Lift and remove the dispenser asse...

Страница 46: ...disconnect the valve from the water connections 7 Remove the screws shown and disconnect the valve from the mesh hoses 7 8 Pump and turbine disassembly 6 7 PUMP Remove the connection 1 disconnect the...

Страница 47: ...ional Group Page 09 1 Boiler connection 2 Other connections Replacing the hoses 1 Use a suitable pair of pliers to remove the clamp as illustrated 2 Tighten the clamp as illustrated 7 9 OETIKER clamps...

Страница 48: ...national Group Page 09 1 To remove the coffee grinder simply slide it out and remove its connections 2 When replacing it make sure the spring A and the coffee pipe B are positioned correctly 7 10 Coff...

Страница 49: ...onet coupling 2 To remove the grinder blade from the upper support turn it anti clockwise until it detaches from the bayonet coupling 3 To remove the lower grinder blade keep the increment pin A locke...

Страница 50: ...Saeco International Group SYNTIA CHAPTER 8 NOTES...

Страница 51: ...SYNTIA 08 NOTES Saeco International Group Page 01 01...

Страница 52: ...Saeco International Group SYNTIA CHAPTER 9 WATER CIRCUIT DIAGRAM...

Страница 53: ...faced silicone tube Tubo silicone retinato 5x8 9 11005599 190mm Safety valve Valvola di sicurezza 11010166 Linen faced silicone tube Tubo silicone retinato 5x8 9 11003557 260mm Water drain Scarico acq...

Страница 54: ...Saeco International Group SYNTIA CHAPTER 10 ELECTRICAL DIAGRAM...

Страница 55: ...SYNTIA 10 ELECTRICAL DIAGRAM Saeco International Group Page 01 10 1 Wiring diagram Digital 01...

Страница 56: ...SYNTIA 10 ELECTRICAL DIAGRAM Saeco International Group Page 01 10 2 Wiring diagram Focus...

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