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14

 Sigma S1 Installation Manual 

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10.

 

Maintenance 

 

When properly assembled, the Sigma S1 is a reliable 
and  trouble-free  system  that  requires  minimal 
maintenance.  Nevertheless,  S-Rack  Australia  Pty 
Ltd  recommends  performing  regular  inspections 
and creating a maintenance schedule. By doing so, 
potential  problems  can  be  detected  and  resolved 
before  they  can  become  serious,  ensuring  the 

system’s  excellent  long

-term  durability  and 

reliability. 
 
The following procedure pertains only to the Sigma 
S1  System  structure.  Maintenance  and  repair  of 
other PV system components should be carried out 
in  accord

ance  with  the  respective  manufacturers’ 

recommendations. 
 

9.1. Inspection 

 
The system should be visually inspected for obvious 
loose  connections,  missing  components,  modules 
which  appear  to  have  shifted,  vegetation 
overgrowth,  wind-blown  debris,  and  other 
indications of abnormality annually. Any problems 
detected  at  this  time  should  be  addressed  and 
repaired as necessary. 
 

9.2. Testing 

 
After one year in service, it is good practice to check 
the  torque  settings  of  a  representative  sample  of 
system  connections  including  module  clamps  and 
rail  clamps.  Do  not  exceed  the  recommended 
torque  settings.  If  a  disproportionate  number  of 
loose connections (more than 10% of connections) 
are found, it may be an indication of an improper 
assembly  and  it  may  be  necessary  to  take 
comprehensive corrective action. 
 
S-Rack  Australia  Pty  Ltd  recommends  keeping 
records  of  connections  sampled  each  year  and 
checking  untested  connections  in  the  succeeding 
years.  Once  all  connections  have  been  tested, 
sample sizes and test frequency can be reduced. 
 

Содержание Sigma S1

Страница 1: ...Sigma S1 Installation Manual ...

Страница 2: ...6 4 Basic Installation Requirements 4 1 System Units 6 4 2 Required Tools 6 4 3 Tightening Torques 6 5 Foundation 7 6 Support Assembly 8 7 Purlin Installation 9 7 1 Purlin Placing and Alignment 9 7 2 Purlin Connector 9 8 Module Clamp Installation 10 9 Module Installation 9 1 Framed Modules Portrait 11 9 2 Framed Modules Landscape 12 9 3 Frameless Modules Portrait 13 9 4 Frameless Modules Landscape...

Страница 3: ...how all the project specific installation details choice of components dimensions and any deviation from the standard material assembly Therefore these drawings take precedence over the installation manual in case of discrepancies between the two documents The supplied material for the Sigma S1 according to the Bill of Materials BOM The content of these documents must be followed during installati...

Страница 4: ...tes a potentially dangerous situation which may result in serious injury or damage to property if ignored CAUTION Indicates a potentially dangerous situation which may result in injuries or damage to property if ignored ATTENTION Indicates potential danger which can result in damage to property if ignored 1 4 Safety Safety instructions for S Rack Australia Pty Ltd products are included in the docu...

Страница 5: ...onents adhere to the BOM and project specific drawings Any items missing or damaged must be notified to S Rack Australia Pty Ltd immediately 2 1 System Overview An overview of the Sigma S1 system can be seen below Image 2 1 1 Please note that some components can vary depending on project specific requirements Image 2 1 1 System Overview of the Sigma S1 System Driven Pile Girder Strut Purlin Clamps...

Страница 6: ...4 Sigma S1 Installation Manual Sigma S1 Installation Manual 2 2 Component Details Overview of System Components Foundation Girder Strut Purlin Purlin Connector Purlin Clamp with Cage Nut ...

Страница 7: ...f a PV module row These clamps are available in discrete sizes allowing it to precisely match the required PV module thickness Module Mid Clamp These clamps are installed in between PV modules along a PV module row and can be integrated with grounding pins Laminate Mid End Clamps Laminate module clamps allow frameless modules to be mounted without applying too much pressure on the modules Image 2 ...

Страница 8: ...e system units which can be up to 30m long without expansion gaps Please refer to the BOM and Project Drawings for the dimensions of a specific system unit 4 2 Required Tools In order to mount the Sigma S1 the following tools are required Power drill electric screwdriver Folding rule measuring tape Angle measuring tool protractor Spirit level or laser level tool M6 Allen key for module clamps M8 A...

Страница 9: ...r specific dimensions and requirements Tolerances Image 5 1 1 Orientation of Driven Piles In the absence of specific information in the drawings the following guidelines apply 1 Post height max 2 cm based on planned height 2 Position E W max 5 cm Position N S max 2 cm 3 Inclination tolerance E W max 2 1 2cm m 4 Inclination tolerance N S max 2 5 Torsion max 2 6 Axis tolerance E W max 2cm based on t...

Страница 10: ...d pile together as shown in Image 6 1 Please refer to the Project Drawings and BOM for the correct type positioning and small parts used for the connections Make sure to observe the right tightening torques Note Depending on project specifications an additional strut may be required Refer to the project specific drawings Image 6 1 General Structure of the Sigma S1 Support ...

Страница 11: ... into the girder Clamp both sides of the purlin to the purlin clamps 3 Check that the spacing of the purlins does not get shifted with the final tightening of the bolts Readjust if necessary 4 Adhere to the specified tightening torques 7 2 Purlin Connector The purlins are spliced together using a purlin connector Mounting Steps 1 Slide the purlin connector halfway into the installed purlin Secure ...

Страница 12: ...firmly rock the clickstone upright until it clicks into place 3 For laminate clamps align and insert the T head bolt into the top channel of the purlin 4 Tighten the clamps using the recommended torque settings Hint The clickstone is made undersized so that it is easy to lock it in the module rail channel By tightening the screw the clickstone is forced apart ensuring the right support To remove t...

Страница 13: ...end clamps onto the module frame 3 Insert a mid clamp into each the purlin Push it flush against the module ensuring the clamp body rests on top of the previously installed module frame Place the next module on the purlin and slide it against the mid clamps 4 Repeat the above steps for the rest of the row of modules At the end of a row install an end clamp on the outside of the last module to comp...

Страница 14: ... tighten the end clamps onto the module frame 3 Insert a mid clamp into the next purlin Push it flush against the module ensuring the clamp body rests on the previously installed module frame Place the next module onto the next purlin and slide it against the installed mid clamp 4 Repeat the above steps until the top rail is reached At the topmost purlin install an end clamp on the outside of the ...

Страница 15: ...eless Modules Landscape 1 Insert a laminate end clamp into the bottom purlin Place the frameless module on the purlin and insert it into the laminate end clamp leaving a 1mm gap 2 Insert a laminate mid clamp into the next purlin and insert the installed module into it Install the next module by inserting it to the installed laminate mid clamp When inserting the modules into the laminate mid clamp ...

Страница 16: ...ly inspected for obvious loose connections missing components modules which appear to have shifted vegetation overgrowth wind blown debris and other indications of abnormality annually Any problems detected at this time should be addressed and repaired as necessary 9 2 Testing After one year in service it is good practice to check the torque settings of a representative sample of system connection...

Страница 17: ...Pty Ltd Suite W3B4 75 O Riordan Street Sydney Corporate Park Alexandria 2015 NSW Tel 02 89 993 830 Fax 02 89 993 835 info s rack com au Subject to technical alterations 2021 S Rack Australia Pty Ltd Ver Date 28 01 2021 ...

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