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BOTTOM VISE JAW REPLACEMENT 

Two bottom vise jaws are bolted to the carriage. One jaw is designed for standard configuration key 
clamping with .142" throat (key clamping) and the other is a narrow style for clamping keys in their 
groovings (1/16" grip). 

Bottom vise jaws can be replaced one at a time—there is no need to replace them as matched sets. Use 
your 9/64" Alien Hex Wrench to remove the #8-32 Socket Head Cap Screw securing the bottom vise 
 jaw to the carriage. See figure 4. 

REVERSING 

THE CARRIAGE

 

The carriage is reversed on your RY45 key machine to switch from standard vise jaw configuration to 
narrow groove key clamping configuration. To reverse the carriage unscrew the red knurled knob and 
screw assembly located near the bottom front of the carriage. Inspect the carriage shaft and carriage 
and wipe off any key cuttings that might affect clamping the carriage back onto the carriage shaft. 
Reinstall the Red Knurled Knob and screw assembly back onto the carriage and carriage shaft. See 
figure 5. 

 

 

Figure 4

 

STANDARD VISE JAW 
CONFIGURATION

Figure 5 

NARROW VISE JAWS   
FOR KEY GROOVINGS

RED KNURLED KNOB AND 
SCREW ASSEMBLY

Содержание RY45

Страница 1: ...E PRICES MAY VARY FROM YOUR DISTRIBUTOR Model RY45 OPERATOR S MANUAL Rytan Model RY45 Semi Automatic Key Duplicating Machine for Cylinder Keys and Automotive Keys Rytan Products Are Designed and Manuf...

Страница 2: ...n Made Rytan Inc Model RY45 universal key duplicating machine Your new key machine has been designedand built with heavy duty components designed for the most demanding shop and van use As you become...

Страница 3: ...d Never yank cord to disconnect from receptacle Keep cord from heat oil and sharp edges Never remove the ground connection from the plug If you use a two wire adapter be sure to properly connect the g...

Страница 4: ...configuration The top jaw can be shimmed with 040 drill rod included to make deeper cuts in small keys Narrow groove style top and bottom vise jaws are possible by reversing the entire carriage B Key...

Страница 5: ...wear Some steel keys will ruin your cutter wheel with just one pass NOTE Some automotive presentation keys are made of Hardened Steel and can ruin the cutter wheel instantly Don t befooled by the deco...

Страница 6: ...Y KEY IS CLAMPED ON 102 OF ITS BLADE STANDARD JAW WILL CLAMP MAXIMUM AMOUNT OF KEY KEY IS CLAMPED ON 142 OF Its BLADE FIGURE2 TOP VISE JAW REPLACEMENT Either top vise jaw may be replaced at any time y...

Страница 7: ...ee figure 4 REVERSING THE CARRIAGE The carriage is reversed on your RY45 key machine to switch from standard vise jaw configuration to narrow groove key clamping configuration To reverse the carriage...

Страница 8: ...st the key into the vise jaw gently slide the key left and right a few times about 1 8 will do to seat the key into the vise jaws With the bottom shoulder of the standard cylinder key about 1 32 away...

Страница 9: ...centered in the vise jaws Ignition key ridge will contact the face of the TOP vise jaw See figure 10 Door and truck key ridge will contact the face of the BOTTOM vise jaw See figure 9 See figure 9 for...

Страница 10: ...12 Position the key in the vise so that the tip edge of the key is about 1 32 or less from the right edge of the vise jaws Operate the full function key gauges by rotating the key gauge shaft toward...

Страница 11: ...the cutter by hand until the cutter shaft lock clicks intoposition When turningthe cutter by hand there is only ONE locking position to befound Once the cuttershaft lock isfullydepressed Holdit There...

Страница 12: ...nut TheLeft HandNutisselflockingasyouuseit Over tighteningthecutterwheelnutmaymakeithardertoremovelaterandmayresultindamagingthecuttershaft lockorcuttershaftpulley PLEASE DON TFORGETtopullUPonthecutte...

Страница 13: ...ey to compress the stylus all the way back Hold the carriage in this position during the adjustment process Observe that the cutter wheel misses the key blank in the right vise by carefully turning th...

Страница 14: ...aws DO NOT bottom shoulder the keys into the vise there may be a small radius in the corner of the key blank s blade and bottom shoulder area Clamping in this area may ANGLE the key blank in the vise...

Страница 15: ...y in place so you can t move it with your hand but you can move it with gentle to moderate tapping with your small plastic mallet See figure 18 Turn the cutter BACKWARDS with your hand to observe whic...

Страница 16: ...carriagetotheLEFTmakingawidecutslightly morethanVi wide Seefigure19 PullthecarriagebackandswitchOFFthekeymachine Removethetwokey blanksfromtheright handvisejaw ReinstallonekeyblankintheRightvisejaw us...

Страница 17: ...ching theface of the closed visejaw Gently turn theslotted screw stud withyour screwdrivertothe left as viewed fromthe frontof the machineandstopwhenyoufeelthestudcontactthekey machine scarriage remem...

Страница 18: ...parts dry the next day with a clean rag or soft paper towel WARNING Do not turn the machipe over and set it on the Power Switch Lubricate the vise jaw plungers inside the carriage remove the key clam...

Страница 19: ...y machine the qualityof the operator orthe qualityof the adjustments made to the machine All the questionsremainunanswered There is enly one way toget good results on aconsistentbasis Buy a quality bu...

Страница 20: ...One key cuts fine and the next doesn t This time it may be the key gauges Sometimes key machine operators don t flip back the full function key gauges all the way and the left hand key gauge CRASHES i...

Страница 21: ...rface when the cutter has sharp pointed teeth The ridges will get smoother as the cutter wears until finally you have to buy a new cutter or get the old cutter resharpened When you put on the new or r...

Страница 22: ...continue to surface from time to time Best thing to do is a Never cut a key that s brought in by your customer Cut only what you know and make sure it always comes from YOUR inventory b Place a small...

Страница 23: ...s HOW DO I REPLACE The Stylus Loosen the red T turn knob on the top of the stylus holder Pull out the stylus and replace with a new one Pushhard againstthetip of the stylusto compress the stylusspring...

Страница 24: ...service for the RY45 key duplicating machine 21 WARRANTY The warranty registration form must be filled out and mailed to Rytan Inc within TEN days of date of purchase Failure to do so will VOID the w...

Страница 25: ...AIRED BY UNAUTHORIZED SOURCES OR HAVE BEEN SUBJECT TO NEGLECT ABUSE MISUSE OR ACCIDENT INCLUDING SHIPPING DAMAGES OR MACHINES WHO S WARRANTY REGISTRATION FORMS HAVE NOT BEEN MAILED TO RYTAN INC WITHIN...

Страница 26: ...r Foot 35 RY9058 Cap Screw 36 RY9024 Bronze Oilite Bearing 41 RY9055 Hex Jam Nut 42 RY9041 Switch 44 RY10035 Cutter Shaft Lock 48 RY42 Ball Bearing Cutter Shaft Assy 50 RY82 3 Piece Thrust Bearing Ass...

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