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JR Sodcutter

RJ 100 / 032003

WARNING: If incorrectly used this machine can cause severe
injury. Those who use and maintain this machine should be
trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.

524781-GB (rev.3)

Service and Parts Manual

Models:
544844D

JR. SODCUTTER, BRIGGS & STRATTON 12"

544845D

JR. SODCUTTER, BRIGGS & STRATTON 18"

544944A

JR. SODCUTTER, HONDA 12"

544945A

JR. SODCUTTER, HONDA 18"

Operation & Safety Manual: 524780

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Содержание JR Sodcutter 544844D

Страница 1: ...ts proper use warned of its dangers and should read the entire manual before attempting to set up operate adjust or service the machine 524781 GB rev 3 Service and Parts Manual Models 544844D JR SODCU...

Страница 2: ...2003 Ransomes Jacobsen Limited All Rights Reserved...

Страница 3: ...e or defeat any safety features Make sure those who operate this machine are as well informed and careful in its use as you are See a Ryan dealer for any service or parts needed Ryan service ensures t...

Страница 4: ...ories or products not approved by Textron Golf Turf Specialty Products will be considered the responsibility of the individual s or company designing and or making such changes TextronGolf Turf Specia...

Страница 5: ...informs the operator and or bystanders to keep a safe distance away from machinery If you do not keep hands and feet a safe distance from the machinery personal injury could occur 524481 The throttle...

Страница 6: ...E SHIFTER LEVER ON FRONT RIGHT SIDE OF MACHINE BY ROTATING DOWNWARD 2 ENGAGE DRIVE WHEEL SHIFTER LEVER ON FRONT RIGHT SIDE OF MACHINE BY ROTATING UPWARD 3 WITH ENGINE RUNNING HOLD OPERATOR PRESENT LEV...

Страница 7: ...start engine Turn to OFF position to stop engine Operator Presence Control C With clutch control engaged engine will stop if operator presence lever is not depressed Blade Depth Control Lever D Raises...

Страница 8: ...handle H in disengaged position handle will point straight out from unit 2 Set engine speed at slow speed 3 Engage drive shifter handle 4 Depress operator presence control 5 Engage operator presence...

Страница 9: ...explosive under certain conditions Always stop the engine and do not smoke or allow open flames or sparks when refueling BE SURE to install fuel cap after refueling Do not fill containers in a vehicle...

Страница 10: ...adjustments to unit The preceding decal shows what could happen if the engine is not stopped or disabled before removing safety covers Hands may become entangled in moving belts gears chains or other...

Страница 11: ...idler wheel is 1 25 4 mm from the engine mount plate ENGINE ENGINE BOLT ENGINE PULLEY BLOCK ENGINE MOUNT PLATE 1 25 4 mm IDLER PULLEY BELT DRIVE PULLEY DRIVE BELT REPLACEMENT 1 Remove shield on left s...

Страница 12: ...l chain is off bottom sprocket 9 Install new chain in reverse procedure Clean mating surfaces on case and cover Apply 3M Scotch Grip 847 or an equivalent adhesive to case cover before installation BLA...

Страница 13: ...Remove snap rings B from left bearing 7 Using a punch and soft hammer lead leather etc drive shaft out left side of unit and remove large gear 8 Using a bearing puller or slide hammer remove bearing S...

Страница 14: ...hould be checked for wear and replaced if necessary 8 Reassemble in reverse procedure using new seals and gaskets ADJUSTING BLADE ANGLE 1 Loosen blade angle control locking lever F and move H frame fo...

Страница 15: ...gauge G 4 Tighten depth control locking lever E NOTE Numbers on depth gauge do not necessarily represent thickness of sod being cut ADJUSTING OPERATOR PRESENCE CONTROL 1 To adjust operator presence c...

Страница 16: ...6 Remove four 4 bearing cage screws and pull gears out left side of unit Dog clutch and double sprocket will slide off as shaft is removed 7 To remove gear and bearing remove snap ring slide gear off...

Страница 17: ...rear portion of case to catch oil from case cavity 6 Push shaft to left of case lift right end of shaft out of case with bearings and sprocket intact 7 To remove sprocket press bearing from shaft and...

Страница 18: ...e gear case is initially filled with 3 1 2 pints 1 7 L of EP 140 Gear Lube Do not add to this amount unless oil is changed or lost through leakage Gear case drain plug D On all pressurized lubrication...

Страница 19: ...n the adjustment screw until the brake band is pulled snug against the belt Tighten the lock nut on brake adjustment screw Make a test run Stop engine and re adjust brake band if necessary 5 Re instal...

Страница 20: ...1 Drain all fuel from fuel tank and lines use a hose or fuel line routed from fuel tank shut off to proper container 2 Start engine and run until all fuel is used from the carburetor float bowl 3 Whil...

Страница 21: ...ard and readjust control rod Locking levers not tight when pulled to limit of travel A Thread wear on locking nut B Locking nut not properly adjusted A Replace locking nut B Tighten locking nut on opp...

Страница 22: ...5 Kg Standards Conforms to European Community EC standard 89 392 and amendments 91 368 and 93 44 CARB EPA Models 544944A 544945A Engine Model GX160 K1QX2 GX160 OHV 4 cycle 5 5 H P Honda 9 9 cu in 163...

Страница 23: ...GB 21 Jr Sodcutter PARTS SECTION PARTS SECTION...

Страница 24: ...Parts 22 Jr Sodcutter FIGURE 1 DRIVE ASSEMBLY AND SIDE COVER...

Страница 25: ...831889 WASHER SWIVEL 1 1 42 831890 SCRW SWIVEL THROTTLE 1 ITEMS 40 42 USED ON HONDA ENGINES ONLY 1 43 545380 7 GUIDE AY BELT 1 1 44 64123 87 BOLT HEX 3 8 16X1 3 4 2 1 45 545626 SPROCKET AY 1 1 46 540...

Страница 26: ...Parts 24 Jr Sodcutter FIGURE 2 GEAR CASE...

Страница 27: ...7 516162 SPROCKET CLUTCH 1 2 28 516172 CLUTCH 1 2 29 516173 SHAFT 1 2 30 544215 CAGE ASSY BEARING 1 INCLUDES ITEMS 31 32 2 31 548131 BRG BALL 1 00 2 00 50 DA 1 2 32 548326 RING INT RET 2 21OD 06 1 2 3...

Страница 28: ...Parts 26 Jr Sodcutter FIGURE 3 SIDE ARMS PITMAN ARMS AND HANDLES...

Страница 29: ...3 22 548226 FITTING KC 1 3 23 545443 7 BRACKET AY 2 INCLUDES ITEMS 24 25 3 24 521429 BRONZE BEARING 1 3 25 548224 FITTING GREASE 1 4 SPCL 1 3 26 545445 7 ARM AY SIDE 2 INCLUDES ITEMS 27 31 3 27 521436...

Страница 30: ...Parts 28 Jr Sodcutter FIGURE 4 HANDLEBAR ASSEMBLY...

Страница 31: ...22 829148 MOUNT ISOLATION 3 4 23 524472 ARM PIVOT PLATING 1 4 24 540347 COVER AY 1 4 25 524480 DECAL CLUTCH CONTROL 1 4 26 524481 DECAL THROTTLE CNTRL 1 4 27 540211 7 HANDLEBAR AY 1 4 28 540212 7 HAND...

Страница 32: ...Parts 30 Jr Sodcutter FIGURE 5 MOLE BLADE KIT...

Страница 33: ...ES ITEMS 5 7 9 13 15 17 19 5 5 64006 03 WSHR 3 8 HELICAL LOCK 4 5 6 64025 04 NUT 3 8 24 HEX 4 5 7 64123 21 BLT HEX 3 8 24X1 1 4 4 5 8 544689 BLADE AY MOLE 3 4 1 INCLUDES ITEMS 9 13 5 9 64025 02 NUT HE...

Страница 34: ...Parts 32 Jr Sodcutter FIGURE 6 TRENCHING BLADE...

Страница 35: ...4844B 544844C 544844D 544944 544944A 6 2 64006 03 WSHR 3 8 HELICAL LOCK 3 6 3 64025 04 NUT 3 8 24 HEX 3 6 4 64123 21 BLT HEX 3 8 24X1 1 4 3 6 5 546089 BRACKET 12 MOLE BLADE 1 6 6 546198 BLADE AY TRENC...

Страница 36: ......

Страница 37: ......

Страница 38: ...our manufacturing locations A worldwide dealer network and factory trained technicians backed by Ransomes Jacobsen Parts Xpress provide reliable high quality product support Ransomes Jacobsen Limited...

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