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13 

WINCH PARTS LIST 

（

EWP2500/EWP3500

）

 

No. 

Part # 

Qty 

Description 

Remark 

1 

P0250100-D 

1 

Motor Assembly

（

Used in EWP2500

）

 

Used in D and A type winch 

P0250100-U 

Used in U type winch 

P0350100-D 

1 

Motor Assembly

（

Used in EWP3500

）

 

Used in D and A type winch 

P0350100-U 

Used in U type winch 

2 

P0250001 

4 

Cap Screw M8 x 16 

 

3 

P0250002 

1 

Transition Shaft 

 

4 

P0250003 

2 

Tie Bar 

 

5 

P0250004 

1 

Hexagonal Shaft 

 

6 

P0250005 

1 

Front Bush Drum 

 

7 

P0250006 

6 

Thick Flat Washer 

Φ6 

 

8 

P0250007 

6 

Locking Washer 

Φ6 

 

9 

P0250008 

1 

Screw M6 x 8 

 

10 

P0250009 

2 

Cap Screw M6 x 70 

 

11 

P0250010 

1 

Drum 

 

12 

P0250011 

1 

Rear Bush Drum 

 

13 

P0250012 

1 

Front Thrust Washer 

 

14 

P0250013 

1 

Gear Ring Output 

 

15 

P0250200 

1 

Gear Carrier Assembly 

 

16 

P0250014 

1 

Gear Ring 

 

17 

P0250015 

1 

Gear Housing / End Bearing 

 

18 

P0250016 

1 

Bearing Holder 

 

19 

P0250017 

1 

Roller Bearing 

 

20 

P0250018 

1 

Clutch axes 

 

21 

P0250019 

1 

Cam Clutch Gear 

 

22 

P0250020 

1 

Spring 

 

23 

P0250021 

1 

Cover Clutch Housing 

 

24 

P0250022 

1 

Nylon Bearing 

 

25 

P0250023 

1 

Elastic Collar 

 

26 

P0250024 

1 

Clutch Handle 

 

27 

P0250025 

1 

Locking Washer Φ5 

 

28 

P0250026 

1 

Cap Screw M5 x 12 

 

29 

P0250027 

4 

Cap Screw M6 x 25 

 

30 

P0250028 

4 

Hex Flange Nut M8 

 

31 

P0250029 

4 

Locking Washer Φ8 

 

32 

P0250030 

4 

Thick Flat Washer 

Φ8 

 

33 

P0250300 

1 

Roller Fairlead 

 

34 

P0250031 

1 

Mounting Channel 

 

35 

P0250032 

2 

Cap Screw M8 x 20 

 

36 

P0250033 

2 

Cap Screw M8 x35 

 

37 

P0250034 

2 

Terminal Protector 

 

38 

P0250400 

1 

Cable Assembly 

Used in EWP2500 

P0350400 

Used in EWP3500 

39 

P0250035 

1 

Strap 

 

40 

P0250500 

1 

Control Section Of D Type Winch 

By choice,Used in EWP2500 

P0350500 

By choice,Used in EWP3500 

41 

P0250600 

1 

Control Section Of A Type Winch 

By choice,Used in EWP2500 

P0350600 

By choice,Used in EWP3500 

42 

P0250700 

1 

Control Section Of U Type Winch 

By choice,Used in EWP2500 

P0350700 

By choice,Used in EWP3500 

43 

P0250036 

1 

Ring Seals 

 

44 

P0250037 

1 

“O” Ring Seals 

 

45 

P0250038 

1 

“O” Ring Seals 

 

 
 
 

Содержание EWP2500

Страница 1: ...ELECTRIC WINCH EWP2500 EWP3500 EWP4500 Assembly Operating Instructions...

Страница 2: ...NG 8 WINCH ACCESSORIES YOU WILL NEED 8 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 0 MAINTENANCE 1 1 TROUBLE SHOOTING 1 1 WINCH ASSEMBLY DRAWING EWP2500 EWP3500 1 2...

Страница 3: ...itten for your safety Ultimately safe operation of this device rests with you the operator This indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury...

Страница 4: ...is a load on the wire rope A separate mechanical brake applies the braking action 8 Control System Your winch was made to provide you the ability to use it in a medley of operations The winch can be c...

Страница 5: ...fe distance to the side of the cable when it is under tension WARNING The wire rope may break before the motor stalls For heavy loads at or near rated capacity use a pulley block snatch block to reduc...

Страница 6: ...Duration of winching pulls should be kept as short as possible If the motor becomes uncomfortably hot to the touch stop winching immediately and let it cool down for a few minutes Do not pull for more...

Страница 7: ...cifications Inspect the winch installation and bolts to ensure that all bolts are tight before each operation Never connect the cable back to itself This will cause cable damage Always use a snatch bl...

Страница 8: ...ake sure all spectators are back and that no one is directly in front or behind the vehicle or anchor point o Begin winching Be sure that the wire rope is winding evenly and tightly around the drum Th...

Страница 9: ...el using 2 each of the cap screw assembly Make sure the screw is placed through the mounting channel and roller fairlead from inside the channel This will allow enough clearance for the winch to be pl...

Страница 10: ...your connections are accurate If the drum is turning and collecting more cable then reverse the leads on the motor Repeat and check rotation MOUNTING DRAWING The mounting drawing D type A type Switch...

Страница 11: ...wire rope and the winch Fig 3 2 Short pulls from an angle can be used to straighten the vehicle Long pulls should be done with the wire rope at a 90 angle to the winch vehicle When pulling a heavy lo...

Страница 12: ...the motor stops before reversing directions 7 When the pulling is complete remove the switch assembly From the female connector of the directional valve and replace the female connectors cover Note F...

Страница 13: ...onnected improperly Loose battery cable connections Defective switch assembly Defective motor Water has entered motor Re Insert switch assembly into the connector Tighten nuts on all cable connections...

Страница 14: ...12 WINCH ASSEMBLY DRAWING EWP2500 EWP3500 2 17 16 15 13 14 12 10 6 8 9 4 3 5 7 2 1 11 29 18 19 20 21 22 23 24 25 26 34 33 35 30 31 32 36 32 31 30 O U T IN IN O U T 40 41 42 37 38 39 8 7 8 43 44 45...

Страница 15: ...ch axes 21 P0250019 1 Cam Clutch Gear 22 P0250020 1 Spring 23 P0250021 1 Cover Clutch Housing 24 P0250022 1 Nylon Bearing 25 P0250023 1 Elastic Collar 26 P0250024 1 Clutch Handle 27 P0250025 1 Locking...

Страница 16: ...14 WINCH ASSEMBLY DRAWING EWP4500 O U T IN IN O U T...

Страница 17: ...300 1 Gear Carrier Assembly Output 20 P0450400 1 Gear Carrier Assembly Intermediate 21 P0450500 1 Gear Carrier Assembly Input 22 P0450017 1 Gear Input Sun 23 P0450018 1 Gasket 24 P0450600 1 Clutch Han...

Страница 18: ...4 5 4 4 323mm 113mm 112mm 12 7 4 5 4 4 323mm 113mm 112mm 13 2 4 5 6 5 335mm 113mm 165mm Net weight Ibs kg 19 8 9 0 20 5 9 3 20 5 9 3 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m...

Страница 19: ...35mm 116mm 112mm 13 2 4 6 4 4 335mm 116mm 112mm 13 7 4 6 6 5 348mm 116mm 165mm Net weight Ibs kg 21 3 9 6 22 0 10 0 22 0 10 0 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Cur...

Страница 20: ...5mm 123mm 16 1 4 92 4 85 408mm 125mm 123mm 16 1 4 92 6 6 408mm 125mm 168mm Net weight Ibs kg 33 3 15 1 34 2 15 5 34 2 15 5 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Curren...

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