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14

Step 6 - Check the System

• 

No further internal lubrication is required for the life of the winch. The 
winch should not be immersed in water. If the winch is immersed in 
water by accident, you should dry out all components and run until 
motor is warm.

• 

Clean winch after each use; Also store the winch in a dry place, 
disengage the clutch , and avoid access to children.

• 

Replace or repair any components that become corroded or damaged.

• 

If the wire rope has become worn or is beginning to show signs of 
strands breaking it must be replaced before being used again. To do 
this, remove the defective rope by free spooling. Remove the M5x5mm 
bolt on the drum and release the rope.

• 

Insert the end of new rope and secure the M5x5mm bolt tightly

• 

Engage the clutch and re-spool the new rope on the drum keeping 
tension on the rope as it spools. Ensure that the rope is respooling in 
the under wind position.
 

 

Only replace the wire rope with the identical 

replacement part recommended by the manufacturer.

Winch Maintenance:

Replacing Wire Rope:

Before using the winch, verify the following:
Wiring to all components is correct. All loose wires are tie wrapped tight.
There are no exposed wiring or terminals. Cover any existing terminal 
exposures with terminal boots, heat shrink tubing or electricians tape.
Turn ATV key switch to ON position. Check winch for proper operation. 
The wire rope should spool in and out in the direction indicated on the 
switch. (See Figure 7)

Figure 7

Содержание Extreme Heavy Duty 3.0

Страница 1: ...Owners Manual Extreme Heavy Duty ATV UTV Recovery Winch 3 0 3 5 4 5...

Страница 2: ...w the Warning The Warning includes information about what you must or must not do in order to reduce the risk of injury to yourself and others This is a signal telling you that you or others CAN be HU...

Страница 3: ...14 Planning and Use of Your Winch 15 Troubleshooting 17 Winch Assembly Drawing 18 Winch Parts List 19 Specifications 20 Extreme Heavy Duty 3 0 20 Extreme Heavy Duty 3 5 21 Extreme Heavy Duty 4 5 22 T...

Страница 4: ...ad to severe injury or death Always remove jewelry and wear eye protection Never lean over battery while making connections Always verify area is clear of fuel lines fuel tank brake lines electrical w...

Страница 5: ...e Installation Guide and the Basic Guide to Winching Techniques in order to understand your winch and its operation Never operate this winch if you are under 16 years of age Never operate this winch w...

Страница 6: ...in tension or drum is moving Always select an anchor point as far away as possible This will provide the winch with its greatest pulling power Never winch with less than 5 wraps of rope around the dru...

Страница 7: ...se tip is bent or twisted Falling or Crushing Hazard Failure to observe these instructions could lead to severe injury or death Never use winch to lift or move persons Never use winch as a hoist or to...

Страница 8: ...rake Always use care to not damage the ATV UTV frame when anchoring to a vehicle during a winching operation Never jog rope under load Shock loads can momentarily exceed capacity of rope and winch Nev...

Страница 9: ...To secure the winch always use A flat secure mounting location at least 4 8 mm 3 16 in Thick Lock washers Hex head cap screws when using a one piece winch mount plate Note When using separate winch mo...

Страница 10: ...xact location will vary depending on the ATV Usual locations include inside on top or on the side of rear storage box and on a few models under the seat Ensure the control box mounting location select...

Страница 11: ...help prevent rotation of mount on the handle bar See Figures 3 4 Do NOT tighten over any hoses or cables Once the handle bar switch is mounted route the cord and connector to the remote socket mount l...

Страница 12: ...e wire from the ATV key switch See Figure 6 The wire should only have power when the key is in the ON position Place the supplied terminal boots on wires before securing to the control box All wires m...

Страница 13: ...e lines electrical wires etc When drilling Never route electrical cables Across any sharp edges Through or near moving parts Near parts that become hot Always insulate and protect all exposed wiring a...

Страница 14: ...mm bolt on the drum and release the rope Insert the end of new rope and secure the M5x5mm bolt tightly Engage the clutch and re spool the new rope on the drum keeping tension on the rope as it spools...

Страница 15: ...rgin Where anchor is tree use trunk protector and shackle rated at least double maximum winch pull Where anchor is vehicle see below fully engage cable hook through towing eye or shackle rated at leas...

Страница 16: ...ol while maintaining light tension to produce tight even wraps NOTICE NOTICE CABLE ENTANGLEMENT HAZARD Cable must rewind in direction of arrow indicated on spool housing for spool brake to function If...

Страница 17: ...is present replace motor Allow to drain and dry Run in short bursts without load until completely dry 2 Motor runs but Cable drum does not turn Cam Ring clutch not engage Move Cam Ring to the in posi...

Страница 18: ...18 Winch Assembly Drawing...

Страница 19: ...4 O Ring for Water Proof 13 4 Washer 8 14 4 Hex Head Screw M5 20 15 1 Drum Assembly 16 2 Hex Head Screw M5 15 17 1 Gear Box Cover 18 1 Shaft 19 1 Gear Carrier Assembly Stage 3 20 1 Washer 23 38 5 2 2...

Страница 20: ...ensions 334mm x 114mm x 120mm Bolt Pattern 124mm x 76mm N W 7 4kgs 16 3lbs Line speed and motor current first layer Line pull and cable capacity Line Pull LBS 0 1000 2000 3000 KGS 0 454 907 1360 Line...

Страница 21: ...mm x 120mm Bolt Pattern 124mm x 76mm N W 8 0kgs 17 6lbs Line speed and motor current first layer Line pull and cable capacity Line Pull LBS 0 1000 2000 3000 3500 KGS 0 454 907 1360 1589 Line Speed FPM...

Страница 22: ...mm x 120mm Bolt Pattern 124mm x 76mm N W 8 6kgs 19lbs Line speed and motor current first layer Line pull and cable capacity Line Pull LBS 0 1000 2000 3000 4500 KGS 0 454 907 1360 2041 Line Speed FPM 1...

Страница 23: ...23 Notes...

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