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For installation and use in a potentially explosive environment, comply with these general precautions
-  ascertain that the pump is full and if possible, that the level is above it by 0.5 m;
- ascertain that the fluid treated does not contain or cannot contain large solids or solids of a dangerous shape
- ensure that the intake or delivery ports are not obstructed nor limited to avoid cavitation or pneumatic motor strain.
- also ascertain that  the connection piping is strong enough and cannot be deformed by the pump weight or by the intake. Also check

hat the pump is not burdened by the weight of the piping

- If  the pump is to stay in disuse for a long period of time, clean it carefully by running a non-flammable liquid detergent through it that

is compatible with the pump's construction materials

- if  the pump was turned off for a long period of time, circulate clean water it in for some minutes to avoid incrustations.
- before starting, after long periods of disuse, clean the   Internal and external surfaces with a damp cloth; 
- check the grounding;
- always protect the pump against possible collisions caused by moving objects or by various blunt materials that may damage it or react

with its materials;

- protect the pump's surrounding ambient from splashes caused by accidental pump failure;
- if the diaphragms are completely torn, the fluid may enter the air circuit, damaging it, and be discharged from the exhaust port. It is

therefore necessary for the exhaust port to be conveyed by pipes to a safe area.

WARNING: the air supply pressure must never be over 7 bar or below 2 bar

WARNING: when using the pump with aggressive or  toxic liquids or with liquids that may represent a health hazard you

must install suitable protection on the pump to contain, collect and signal any spills: DANGER OF POLLUTION, CONTAMINATION,
INJURIES AND/OR DEATH.

WARNING: the pump must not be used with fluids that arc not compatible with its construction materials or in a place

containing incompatible fluids.

WARNING: installing the pumps without on off valves on the intake and delivery sides to intercept the product in case of

spillage is forbidden: danger of uncontrolled product spillage

WARNING: installing the pumps without on-off. three way or check valves on the air supply piping to prevent the pumped

liquid from entering the pneumatic circuit if the diaphragms are broken is forbidden: danger of fluid entering the compressed air
circuit and being discharged into the environment

WARNING: Should the user think that the temperature limits set forth in this manual may be exceeded during service, a

protective device must be installed on the system to prevent the maximum allowed process temperature from being reached.

If exceeded,  respect of the maximum temperature marked cannot be guaranteed

WARNING: The pumps must always be grounded irrespective of any organ to which they are connected. Lack of grounding

or incorrect grounding will cancel the requirements for safety and protection against the risk of explosion

WARNING: the use of pumps made with non-conductive material, which become charged with static, and without suitable

grounding for flammable liquids is forbidden: RISK OF EXPLOSIONS DUE TO STATIC CHARGE

WARNING: Aggressive, toxic or dangerous liquids may cause serious injuries or damage to health, therefore it is forbidden

to return a pump containing such products to the manufacturer or to a service center. You must empty the internal circuits from
the product first and wash and treat it.

WARNING: Pumps containing aluminium parts or components coming into contact with the product cannot be used to ρump

Ill-trichloroethane, methylene chloride or solvents based on other halogenated hydrocarbons: 

DANGER OF AN EXPLOSION CAUSED BY A CHEMICAL REACTION

WARNING: Conductive Polypropylene, conductive PVDF pumps are not to be installed in applications where the pumps

may be subjected to oil, greases and hydraulic liquids

Содержание 025 FDA

Страница 1: ...2G x h IIB T4 Gb II 2D x h IIIB 135 C Db Baseefa15ATEX13DR RN3 Installation Operation and Maintenance AirOperatedDiaphragmPumps Industrial Park of Kifisia HELLAS www alphadynamic eu RUBY025FDA...

Страница 2: ...12 3 4 Pump in submerged operation 12 3 5 Connecting to the product circuit 12 3 6 Noise emissions 2003 10 EC 13 3 7 Temperature range of the diaphragm material 13 3 8 Temperature range of the Housing...

Страница 3: ...3...

Страница 4: ...4...

Страница 5: ...ntenance or repair of the pump must have read and understood these instructions especially the chapter on Health and Safety This applies in particular for those who are only occasionally involved in w...

Страница 6: ...pment for use in potentially explosive atmospheres Basic method and requirements EN ISO 80079 37 Non electrical equipment for explosive atmospheres No electrical type of protection by constructional s...

Страница 7: ...l consumable material such as diaphragms ball seats balls and others The warranty does not cover parts damaged as a consequence of incorrect installation carelessness neglect incorrect maintenance or...

Страница 8: ...d maintenance manual have been analysed whilst the analysis of the risks associated with the interface with other system components must be carried out by the installer The user is responsible for cla...

Страница 9: ...not be used with fluids that arc not compatible with its construction materials or in a place containing incompatible fluids WARNING installing the pumps without on off valves on the intake and deliv...

Страница 10: ...eter and length Position the pump as close as possible to the point of collection within 2 5 m and in any case never more than 5 m The diameter of the intake pipe must never be smaller than the connec...

Страница 11: ...ef valves pressure gauges flow control valves and shut off valves 6 Thoroughly examine the alignment of the pump with the pipelines in order to avoid strain and premature wear 7 Check all pipelines fo...

Страница 12: ...n operation RubyAir Operated Diaphragm Pumps are dry self priming Depending on the pump design a suction head of max 9 m Wc can be reached when the suction line is filled 3 4 Pump in submerged operati...

Страница 13: ...ucted nor limited to avoid either cavitation or pneumatic motor strain Connection off the product circuit finishes here 3 6 Noise emissions 2003 10 EC In a room with several pumps you may experience a...

Страница 14: ...housings by untying the screws gradually and cyclically Step 4 Detach the diaphragm from the central block by hand and untie it with a left rotation Step 5 Untie the opposite housing and pull the dia...

Страница 15: ...p 3 We put the sealing o ring of the lateral cap Step 4 We install the pilot shaft Step 5 Then we install the cap up to the safety point Step 6 Then we install the safety we reverse the central block...

Страница 16: ...4 Assembling Diaphragm installation Step 5 We put at the pump air entrance air of 0 5 bar pressure and we see in which side of the block the entrance holes at the back of the di aphragm are releasing...

Страница 17: ...intenance engineers In event of abnormal behaviour and in order to fix faults please refer to the following troubleshooting instructions WARNING For more serious problems we strongly recocomend that y...

Страница 18: ...18 6 0 Technical data 6 1 Dimensional drawings...

Страница 19: ...te 165 L min Air inlet 1 2 Suction Discharge port DN 40 TRICLAMP Suction lift dry 4 m Max Solid size diameter 3 5 mm The curves and performance values refer to pumps with submerged suction and a free...

Страница 20: ...r inlet 1 2 Suction Discharge port DN 40 TRICLAMP Suction lift dry 4 m Max Solid size diameter 3 5 mm The curves and performance values refer to pumps with submerged suction and a free delivery outlet...

Страница 21: ...inlet 1 2 Suction Discharge port DN 40 TRICLAMP Suction lift dry 4 m Max Solid size diameter 3 5 mm The curves and performance values refer to pumps with submerged suction and a free delivery outlet...

Страница 22: ...LL SEATS 4 2 SUCTION MANIFOLD 1 19 RETAINING RING AIR VALVE 2 3 DISCHARGE MANIFOLD 1 20 AIR CONTROL VALVE 1 4 PUMP HOUSING 2 21 HOUSING PUMP SCREW 16 5 DIAPHRAGMS 2 22 BALT 16 6 PISTON INNER 2 22A NUT...

Страница 23: ...R025 0140 SILANCER 025 1 25 12A R025 0140A SUPPORT SILENCER 025 1 25 13 R025 0185 AIR EXHAUST SCREW 2 25 14 R025 0141 AIR EXHAUST COVER 1 25 15 R025 0171 VALVE SEAT ORING DOWN 025 PTFE 4 25 16 R025 01...

Страница 24: ...ALPHADYNAMIC PUMPS AirOperatedDiaphragmPumps Industrial Park of Kifisia HELLAS www alphadynamic eu VER 01 2021 VER 02 2021...

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