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Page 12

EM

PTY

 WA

STE

 TA

NK

EXC

HA

NG

E C

OOL

ANT

FILL

 RA

DIA

TO

R

& O

VER

FLO

W

SYS

TEM

 PR

ESS

UR

E

TES

T

LOW

ER

 RA

DIA

TO

R

& O

VER

FLO

W

EM

PTY

 W

AST

E TA

NK

Overflow

EM

PTY

 WA

STE

 TAN

K

Step

Adapters

Hose

OFF

Radiator

Black Hose

Green Hose

OFF

SYS

TEM

 VA

CUU

M

& O

VER

FLO

W

LOW

ER R

ADIA

TOR

EXC

HAN

GE C

OOL

AN

T O

R

FILL

 RA

DIA

TOR

 & O

VER

FLO

W

Radiator

Block

Engine

EM

PTY

 WA

STE

 TAN

K

OFF

Pump

Water

& O

VER

FLO

W

LOW

ER R

ADIA

TOR

& O

VER

FLO

W

FILL

 RA

DIA

TOR

TES

T

EXC

HAN

GE C

OO

LAN

T

SYS

TEM

 PR

ESS

URE

Heater

Core

FILL

 RA

DIA

TOR

 & O

VER

FLO

W

EXC

HAN

GE C

OO

LAN

T O

R

LOW

ER R

ADIA

TOR

& O

VER

FLO

W

SYS

TEM

 VAC

UUM

OFF

OFF

Hose

Adapter

TEST COOLANT SYSTEM FOR LEAKS

The MCX-2F can be used to check the coolant system for leaks. The coolant system
is pressurized and the System Pressure Gauge on the MCX-2F is monitored for a drop
in pressure which would indicate a system leak.

The MCX-2F should be connected a shown above.

1. Turn both valves on front of MCX-2F to EXCHANGE.

2. Turn control valve to TEST.

3. Press the top of EXCHANGE COOLANT OR FILL RADIATOR & OVERFLOW

selector switch to turn on the pump.

4. Watch the System Pressure Gauge and press the bottom of the EXCHANGE

COOLANT OR FILL RADIATOR & OVERFLOW selector switch when the
pressure reaches 10 to 13 PSI.

5. The coolant system is now pressurized. Monitor the pressure for a constant

reading. A coolant system leak is indicated if the pressure falls.

Содержание MCX-2F

Страница 1: ...DIA TOR EM PTY WA STE TAN K EXC HAN GE CO OLA NT OV ER FLO W FIL L RA DIA TO R SYS TEM PR ESS UR E SYS TEM VAC UU M TES T OFF OFF OF F OPERATION MANUAL MCX 2F Multiple Coolant Exchanger With Flush Fl...

Страница 2: ...or Pressure 6 Lowering Coolant Level 7 Connecting to the Coolant System 8 Special Hookups 9 Engine Flush 10 Coolant Replacement 11 Test Coolant System for Leaks 12 Completing the Job 13 Changing Coola...

Страница 3: ...eller Gasket EM PT Y WA ST E TA NK FIL L RA DIA TO R OV ER FL OW EX CH AN GE CO OL AN T OR LO WE R RA DIA TO R OV ER FL OW OV ER FL OW LO WE R RA DIA TO R EM PT Y WA ST E TA NK EX CH AN GE CO OL AN T...

Страница 4: ...extremely hot Allow the cooling system to cool down and use extreme caution when removing caps and hoses C Coolants are poisonous to people and animals and are also corrosive Clean up any spills imme...

Страница 5: ...e New Coolant Tank to the rear and sit it on the floor 2 Remove the tank cap and fill the tank with new coolant and water in the proportions specified by the coolant supplier The tank can be disconnec...

Страница 6: ...clips to the battery of the vehicle WARNING Handle battery connection cable with extreme caution Batteries generate explosive gases during normal operation Working in the vicinity of a lead acid or o...

Страница 7: ...g and gloves Use extreme caution when removing radiator cap and hoses NOTE The MCX 2F does not need to be connected to power for the following The MCX 2F will relieve the pressure in a hot car radiato...

Страница 8: ...Core Engine LOWERING COOLANT LEVEL WARNING Coolant in the vehicle cooling system may be extremely hot and under great pressure Wear safety glasses and use protective clothing and gloves Use extreme c...

Страница 9: ...Hose Adapter Radiator Water Pump Overflow Radiator Heater Core CONNECTING TO THE COOLANT SYSTEM The MCX 2F can be connected to the cooling system in either of the configurations shown below The choic...

Страница 10: ...after Step 6 on next page for the symptoms of this situation Special Hookup 2 Some cooling systems do not have a cap on the radiator Instead there is a single cap on the overflow tank as shown in the...

Страница 11: ...valves located on the front panel each have two positions EXCHANGE and BYPASS When the valves are both turned to the BYPASS position the coolant in the vehicle bypasses the MCX 2F It flows through the...

Страница 12: ...g pages it is ready to replace the old coolant with new coolant Scales for the tank levels are graduated in quarts and liters 1 Gallon 4 Quarts 1 Determine the capacity and type of coolant for the veh...

Страница 13: ...Hose Adapter TEST COOLANT SYSTEM FOR LEAKS The MCX 2F can be used to check the coolant system for leaks The coolant system is pressurized and the System Pressure Gauge on the MCX 2F is monitored for...

Страница 14: ...LOWER RADIATOR OVERFLOW OFF Heater Core COMPLETING THE JOB ll used coolant in the vehicle cooling system has now been replaced with new coolant The following steps will complete the job 1 Turn both v...

Страница 15: ...CHANGE COOLANT OR FILL RADIATOR OVERFLOW Block Engine Heater Core COMPLETING THE JOB 9 Remove the Step Adapters from the radiator hose and the Adapter Hose 10 Remove the Adapter Hose and reattach the...

Страница 16: ...a battery during this procedure 1 Slide the New Coolant Tank to the rear and sit it on the floor 2 Disconnect the green hose from the tank and install a Step Adapter on the end Close the valve on the...

Страница 17: ...TANK EXCHANGE COOLANT OR OFF OVERFLOW LOWER RADIATOR Green Hose Green Hose Wand Small New Coolant Tank CHANGING COOLANT TYPE 10 Press the top of the EXCHANGE COOLANT OR FILL RADIATOR OVERFLOW selector...

Страница 18: ...he Waste Tank can be emptied two different ways A The Waste Tank can be removed from the MCX 2F and transported to the area where it is to be emptied A quick connect coupler is installed on the black...

Страница 19: ...Adapter Hose Includes 2 Clamps Small Step Adapter Small Adapter Hose Includes 2 Clamps 1 1 4 1 3 8 1 1 2 1 3 4 2 2 1 4 2 1 2 Extra Large Step Adapter 370 80048 00 370 80051 00 Extra Large Adapter Hose...

Страница 20: ...f the pump impeller Changing the impeller is quick and easy as follows 1 Remove Hose Holder on rear of unit to access the end of the Waste Pump 2 Remove screws 3 Remove cover plate gasket and worn imp...

Страница 21: ...Page 20 FLOW WIRING DIAGRAM...

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