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Inst ruct ion and operat ing manual GHH  
CS750 direct  driven                                                                                                                 

(for-030/031013)

    

 

Start-up 

 
Observe the follow ing prior to start -up: 
 

IT  IS  OF  VITAL  IMPORTANCE  THAT  THERE  ARE  NO  PERSONS  UNDERNEATH  THE 
VEHICLE DURING START-UP AND DURING OPERATION!!  
 

 Preservation

 

The  rotors  of  the  compressor  are  sprayed  w ith  an  anti-corrosion  agent  prior  to  delivery. 
During the initial operation this agent w ill evaporate as the compressor heats up. Since the 
RTI-installations  are  all  tested  a  few   minutes,  the  anti-corrosion  agent  on  the  rotors  w ill 
have evaporated.  
 

 Topping up of lubricating oil

 

Check before start-up if the correct amount of lubricating oil is on the dipstick. The correct 
level corresponds to the mark on the dip stick. See chapter 1.4  

 

 Checking the direction of rotation

 

Looking tow ards the drive shaft, the compressor must rotate clockw ise.  
The  compressor  must  be  started  and  stopped  in  a  fully  unloaded  condition,  w ithout  any 
back pressure. 
Never start against any back pressure. (Remove blanking cap or connect hoses.) This could 
damage the shear pin coupling. 
 

 Switching-on

 

We  refer  to  the  truck’s  instruction  booklet,  to  sw itch  on  the  PTO  (only  w ith  closed 
enclosure). 
It is very important not to exceed the maximum speed range as reported in the inspection 
report and as displayed on the da

shboard of the driver’s cab.  

 
Together  w ith  the  compressor,  the  integral  oil  pump  w ill  also  start  to  run  and  w ill  ensure 
the  supply  of  oil  to  lubricate  the  bearings  and  the  gears.  The  oil  pressure  shall  not  fall 
below   0,3  bar.  With  cold  oil,  it  may  occur  that  the  required  oil  pressure  is  built  up  only 
after  a  short  operating  time,  due  to  higher  viscosity.  Check  the  air  indicator  clock.  When 

“ red” , the compressor must be sw itched off. See inspection checklist. 
 
The minimum engine speed cannot go below  800 r

pm w ithout the truck dealer’s consent. 

 

 Vacuum installation

 

With a vacuum installation t he vacuum valve must be set to -0.5 bar. Please note: the 
vacuum valve should be set w hen testing the installation  before initial operation. The 
vacuum valve has not been set w hen the installation is delivered as a building kit 
(w ithout mounting by RTI). 
 

CAUTION

 

After a short period of time, the compressor w ill reach maximum running temperature.  
When sw itched-on, it not permitted to loosen the catches on the enclosure!! 
We recommend the use of safety gloves w hen disconnecting hoses or couplings from the 
enclosure, after the installation has been sw itched-on. 
 

NOTE

 

When  cleaning  the  tank  vehicle  by  means  of  a  steam  jet  device,  w ater  may  penetrate 
inside the compressor via the oil seals. To avoid corrosion, the compressor shall be set into 
operation for a short period of time after cleaning.  
The non-return valve installed in the discharge silencer is not intended to prevent flow -back 
of  material.  Its  purpose  is  to  prevent  the  reverse  operation  of  the  compressor  for  an 
extended period of time.  
  

It is not permitted to use the attached relief valve as blow -off control valve. 
 

Содержание GHH CS750

Страница 1: ...INSTRUCTION AND OPERATING MANUAL Compressor installation CS750 direct driven ...

Страница 2: ...0 544 377050 The manual provides information about the following installation GHH CS750 direct DRIVEN Carefully read these instructions and the compressor instruction before setting up and going into operation These manuals contain essential information that must be read to ensure interference free operation and to achieve longevity Repairs maintenance or conversion work shall only be carried out ...

Страница 3: ...on and training personnel 6 2 3 Operating safety conscious 6 2 4 Safety instructions operator 6 2 5 Modifications and repairing spare parts 6 2 6 Modifications installation 6 3 Mounting installation 7 3 1 Mounting instructions RTI installation direct driven 7 4 Start up 8 5 Maintenance installation 9 5 1 Inspection during operation 9 5 2 Weekly inspection 10 5 3 Monthly inspection 11 5 4 Half year...

Страница 4: ...n the PO number when contacting us by phone or mail You will find the PO number on the type plate of the installation Telephone number 0031 544 377050 Fax 0031 544 376499 Email info rti nl 1 2 Service facilities For addresses of service technical support facilities please visit our website www rti nl 1 3 Technical data compressor ...

Страница 5: ...o be used The respective viscosity class SAE class can be taken from the following diagram Image 1 3 3 1 4 Oil cooler A GHH CS750 is equipped with an integrated oil cooler If this oil cooler is removed to save space the installation is equipped with an external oil cooler An external oil cooler is equipped with a 24 volt fan The fan must be rotating during operation and therefor the functioning of...

Страница 6: ...nts The latest edition of each of these regulations shall be applicable Any special official codes and regulations particularly safety regulations applicable to your operation in view of the local conditions shall be observed likewise In the event of competing regulations the most severe requirements shall apply 2 4 Safety instructions operator Securing the compressor s operational safety is the r...

Страница 7: ...asure the PTO shaft Make sure the installation doesn t exceed the width of the truck D Measure the brackets and try to use all the holes in the chassis Brackets should be painted or otherwise protected against corrosion With a box or tank combination at least 4 brackets should be used E Mount the brackets onto the chassis and onto the installation F If the installation is equipped with an external...

Страница 8: ...ll also start to run and will ensure the supply of oil to lubricate the bearings and the gears The oil pressure shall not fall below 0 3 bar With cold oil it may occur that the required oil pressure is built up only after a short operating time due to higher viscosity Check the air indicator clock When red the compressor must be switched off See inspection checklist The minimum engine speed cannot...

Страница 9: ... C The safety valve must open at maximum air pressure This valve must NOT be used as blow off valve To prevent overheating in the enclosure the valve at the silo tank must blow off before the compressor valve does blow off pressure 2 5 bar D Pay attention to any unusual sounds or peculiarities near the installation E The fan must rotate to a switched on PTO Check the functioning of the fan This ch...

Страница 10: ...filter is reinserted in the same position paying attention to the front and back of the element Image 5 2 1 Also check the functioning of the air indicator C It is important to check the airflow and cleanliness of the fan louvres to prevent overheating of the compressor compressed air cooler and when installed the oil cooler D Check the functioning of the fan This check may only be carried out by ...

Страница 11: ...art the installation without enclosure Please note the dangers that can occur as a result of access to hot parts as compressor and silencer 150 C rotating parts such as the transmission and the fan high sound levels 85 dB HEARING PROTECTION OBLIGATED DURING INSPECTION NO ONE IS ALLOWED UNDERNEATH THE VEHICLE D Check the functioning of the safety valve Air pressure measured at the discharge flange ...

Страница 12: ...t the non return valve installed in the discharge silencer and check for proper functioning D Check the functioning of both fans E Check if the control light is on You will find the safety fuse in the switch box F Check the shear pin coupling for leeway space NOTE The operating instructions provided by the compressor manufacturer should be read carefully 5 5 Maintenance inspection list Along with ...

Страница 13: ...ter element ENCLOSURE O Check the insulation material in the enclosure for damages cover back panel floor panel if necessary repair and finish with sealant O Check if the fan louvers are open O Check if the discharge silencer is clean flow O Check the frame and brackets for potential cracks O Check if the bolts of the brackets are secured O Check the seal washers of the Storz coupling for cracks a...

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