M0119-1 version 3.1
11
3 MAINTENANCE AND SERVICE
The tool changers and the tool attachments must be maintained regularly to ensure proper
function. The specified intervals are approximate and valid under normal conditions,
corresponding to 2 tool changes per minute during 2 work shifts per working day, i.e. 42.000 tool
changes per month. Under extreme conditions, such as dirty environments or extreme robot
movements, the intervals should be shortened. Consider the table as a guide and update as
your production experience of each system increases.
NOTE
Read the safety
section 1.2
before any maintenance activities are carried out.
NOTE!
Tool changers must only be dismantled and repaired by Robot System Products
during the warranty period. Otherwise the warranty will not be valid.
3.1 Maintenance scheme
3.1.1 Every second week
The following maintenance activities should be carried out every second week.
Activity
Equipment
Description
Inspection
Tool changer
General
Visual inspection (
section 3.2.1
).
Locking balls
Check locking balls (
section 3.2.1
).
Air sealings
Check air sealings (
section 3.2.1
).
Spring-loaded pins
Check spring-loaded signal (
section
3.2.1
).
Tool attachment
General
Visual inspection of tool attachment and
cables (
section 3.2.2
).
Cleaning
Tool attachment
Signal contacts
Clean contact surfaces (
section 3.2.2
).
3.1.2 Every six-months or 250,000 tool changes
The following maintenance activities should be carried out every six-months or 250,000 tool changes,
whichever comes first.
Activity
Equipment
Description
Cleaning
and
lubrication
Tool changer
Locking balls
Clean locking balls and add new
lubrication (
section 3.2.3
).
Air sealings
Clean air sealings (
section 3.2.3
).
Spring-loaded pins
Clean spring-loaded signal pins (
section
3.2.3
).
Tool attachment
Locking cavities
Clean the cavities of the locking balls
(
section 3.2.4
).
Contact surfaces
Clean the contact surfaces of air
sealings (
section 3.2.4
).
3.1.3 To replace when damaged or worn-out
Equipment
Description
Tool changer
Air sealings
See
section 4.3.1
.
Spring-loaded signal pins
See
section 4.3.2
.
Содержание TC20
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