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Содержание Himalayan BS IV 2018

Страница 1: ...BS IV ...

Страница 2: ...al should be considered a permanent part of your motorcycle and should remain with it even if your motorcycle is subsequently sold TALK TO ROYAL ENFIELD Our relationship with you does not end with the purchase of your Himalayan Your feedback on the buying and ownership experience is very important in helping us better develop our products and services for you Please help us by registering your ema...

Страница 3: ...o make production changes at any time without prior notice and without incurring any obligation to make the same or similar changes to motorcycles previously built or sold All images shown are for reference to explain and need not to be exactly the same on the model you own Technical specifications are subject to change without prior notice Copyright 2017 RoyalEnfield Aunit ofEicher MotorsLtd AllR...

Страница 4: ...not use any cleaning agents or detergents especially on painted surfaces as it will cause discoloration and damage to the paint 2 Do not polish your motorcycle as it will increase the gloss level and damage the paint 3 Scratches or marks on painted plastic surfaces cannot be removed OR touched up 4 Warrantyisnot applicablefordiscolorationof theSilencer Exhaust pipe asit isanaturalprocess that will...

Страница 5: ...nded Lubricants 1 5 Safety Definitions 17 Motorcycle Identification Numbers 18 Location of Key Parts 19 Operation of Controls 22 Pre Operational Checks 45 Safe Happy Riding 47 Running in Period 57 Starting 59 Gear Shifting Riding Stopping 62 Parking 64 Periodical Maintenance Chart 65 ...

Страница 6: ...autions 98 Shock Absorber 100 Off Roading 101 Washing Procedure 103 Storage Precautions 107 Trouble Shooting 108 Warranty Terms Conditions 112 Emission Warranty 115 Service Coupons 1 20 Paid Service Maintenance Record 131 Regional Offices 133 Authorised Dealers 134 Notes 160 ...

Страница 7: ...DoorNo Street Locality City State Pin Contact Nos Res Off Mobile E mail Engine No Battery No Frame No Batterymake Reg No LicenceNo Date of Sale Validtilldt Model KeyNo Tyre make Colour Sold by Dealer Code Motorcycle Installation Form MIF No ...

Страница 8: ...6 mm Displacement 411 cc Compression ratio 9 5 1 Max Power 24 5 bhp 18 02 KW 6500 rpm Max Torque 32 Nm 4250 250 rpm Idle rpm 1250 50 rpm at EOT 80 deg Starting System ElectricStart Air filter element Paper element Lubrication Forced Lubrication Wet sump Engine oil capacity 2 3 L Initial fill only 2 0 L Subsequent Refills ...

Страница 9: ...oling Air cooled with Oil cooler IGNITION SYSTEM Ignition system Electronic ECU Variable Spark plug Bosch UR5CC Spark plug gap 0 7 to 0 8 mm TRANSMISSION Clutch Wet Multi Plate Primary drive Gear Primary ratio 2 312 1 Gear box 5 Speed Constant Mesh TECHNICALSPECIFICATIONS ...

Страница 10: ... 1st Gear 1st 2 916 1 2nd Gear 2nd 1 833 1 3rd Gear 3rd 1 428 1 4thGear 4th 1 173 1 5th Gear 5th 1 000 1 Secondary Drive 5 8 Chain Sprocket Secondary Ratio 2 533 1 Drive Chain links 110 links TECHNICALSPECIFICATIONS ...

Страница 11: ...Hydraulic Damping Front wheel travel 200 mm Rear Swing arm with Linkage type Hydraulic damping Mono shock Rear wheel travel 180 mm Brakes Front Disc 300mm Dia disc Rear Disc 240mm Dia disc Tyre size Front 90 90 21 Rear 120 90 17 TyrePressures Solo Front 25 PSI 1 75 Kg cm2 Rear 32 PSI 2 25 Kg cm2 ...

Страница 12: ...r 34 PSI 2 39 Kg cm2 Steering lock In built Fuel tank capacity 15 0 5 litres approx Low fuel warning Fuel Gauge Red zone 5 5 0 5 litres approx Dead stock unusable fuel 0 5litre approx The above values are approximate and the actual capacity may vary with each fuel tank ...

Страница 13: ...I Phase System 12V DC Battery 12V 8 AH MF Head lamp 12V H4 60 55W BULB Tail lamp Brake lamp 12V 4 1W LED Licence Plate illuminator 12V LED Front position lamp 12V LED Speedometer lamp 12V LED Hi beam indicator 12V LED Neutral lamp telltale 12V LED TECHNICALSPECIFICATIONS ...

Страница 14: ...ations or fitmentswhich are not approved by Royal Enfield willseriously affect the performanceof the vehicle and will render the warranty void Turn signal telltale 12V LED Turn signal 12V 10W 4 Nos Horn 12V 2 5 Amp StarterMotor 12V 0 7 KW Instrument Cluster Digital cluster with main and compass LCD Side Stand indicator LCD Indication TECHNICALSPECIFICATIONS ...

Страница 15: ...rance 220 mm Saddle Height 800 mm WEIGHTS Kerb weight 90 fuel oil 191 kgs Max Pay load 174 Kgs Values Dimensions mentioned above are for reference only Inviewof continuousimprovementsbeingdoneonourmotorcycles thespecificationsaresubjectto changewithout prior notice TECHNICALSPECIFICATIONS ...

Страница 16: ...ng oil filter element replacement in periodical maintenance Capacity Grade 455 ml leg 2W 35 ENGINE OIL BRAKE FLUID Capacity Grade Frt Rr 50ml DOT 3 or DOT 4 DO NOT Mix DOT 3 DOT 4 brake fluid together CAUTION Using Non Recommended In Correct oils can cause serious damage to the moving parts affect performance of the motorcycle AND void the warranty ...

Страница 17: ...d Dealer Service Center for the safe disposal of the used oils to prevent Environmental pollution Incase theoilsarereplaced privately it isadvised toensuretheold removed oils arecollected carefullyand reached to a certified disposal agency nearest to you to safely disposing the oils Similarly hazardouswastessuchasold discardedBatteries Tyres Tubes Cables Gaskets Oilfiltersetc should also be dispos...

Страница 18: ...amages to the motorcycle WARNING Indicates a potentially hazardous situation Disregarding this message may result in injury to rider or other persons CAUTION This message if disregarded may result in damage to the motorcycle NOTE Indicates important and useful messages for clearer understanding AllImages showninsubsequent pagesarefor referenceto explainand need not tobeexactly thesameonthe modelyo...

Страница 19: ...on steering head tube right side ENGINE NUMBER Punched on crankcase top side CAUTION It is illegal to tamper with OR alter the VIN Engine numbers of the motorcycle as it will not only against the law BUT will render the vehicle registration AND warranty VOID ...

Страница 20: ...n Button 2 Turn Signal Switch 3 Head Lamp Dip Switch 4 Rear View Mirror Left Side 5 Wind Shield 6 Instrument Cluster 7 Rear View Mirror Right Side 8 Engine Stop Switch 9 Electric Start Switch 10 Fuel Tank Cap 1 2 3 4 5 6 7 8 9 10 ...

Страница 21: ...20 LOCATIONOFKEYPARTS 1 Front Trafficator Right Side 2 Horn 3 Oil Level Window 4 Rear Brake Pedal 5 Rider Foot rest Right Side 6 Pillion Foot rest Right Side 7 Rear Trafficator Right Side 7 1 2 3 4 5 6 ...

Страница 22: ...ficator Left Side 2 Head Lamp 3 Tail Lamp 4 Rear Trafficator Left Side 5 Licence plate illuminator 6 Pillion Foot rest Left Side 7 Side Stand 8 Center Stand 9 Rider Foot rest Left Side 10 Gear ChangeLever 11 Canister 2 3 4 5 6 7 9 10 11 8 ...

Страница 23: ...l steering is locked and remove key UNLOCKING Insert key turn clockwise to ignition OFF position If required gently shake handle bar to help unlock steering easily CAUTION Do not force or attempt to lock unlock steering if the handle bar is not in extreme left or right side Failure to adhere to this caution will damage the lock and also cause the key to bend or break ...

Страница 24: ... so may cause unstable riding leading to a potential accident resulting in serious injury to both rider and other road users besides causing severe damage to the motorcycle FUEL TANK CAP OPENING Lift flap and insert key Turn key clockwise to enable cap to unlock and spring up NOTE Key CANNOT be removed when fuel tank cap is open OPERATIONOFCONTROLS WARNING ...

Страница 25: ...atfromengine or the sun can cause fuel spill out of fuel tank Petrolishighlyexplosive Pleaseensuretherearenoopenflamesorsparks nearby while refueling and fill fuel tank only in a well ventilated area Pleaseensurepetroldoesnotspillonpaintedsurfaces Wipeimmediately incase fuel spills over as otherwise it will leave a permanent stain on the painted surfaces WARNING Anti splash plate 1 Fuel Filler Col...

Страница 26: ...ider and other road users besides causing severe damage to the motorcycle Switch OFF ignition switch whenever engine is not running Failure to do so will cause the battery to discharge as the headlamp will remain continuously ON when ignition switch is in ON position NOTE Key can be removed only if ignition is in OFF or steering is locked OPERATIONOFCONTROLS WARNING ...

Страница 27: ...26 OPERATIONOFCONTROLS HORN Press ENGINE STOP SWITCH Engine OFF E START SWITCH Depress hold till engine starts Engine ON ...

Страница 28: ...27 TURN SIGNAL SWITCH OFF Push to cancel Right turn signal ON Left turn signal ON DIMMER SWITCH High beam Low beam DAY FLASH Press for Head Light Flash OPERATIONOFCONTROLS ...

Страница 29: ...e and open slightly To completely remove release the bottom tabs from the frame by pulling out gently When washing the motorcycle be careful not to flood this area with water MANUAL BI STARTER CHOKE Depress and hold to stablise idling RPM in cold condition first time starting in cold mornings Locate key on left side turn clock wise Lift pillion seat and remove Lift front seat from rear remove ...

Страница 30: ...29 INSTRUMENT CLUSTER OPERATIONOFCONTROLS A Main LCD B Speedometer C Tell tales D Tachometer E Mode button F Select button G Compass LCD H Fuel gauge ...

Страница 31: ...30 OPERATIONOFCONTROLS A MAIN LCD 1 Clock 2 Ambient Temperature 3 Servicereminder 4 Odometer 5 Trip Value A B F AVG speed A B 6 Side Stand indication 7 Gear position indication ...

Страница 32: ...31 CLOCK Display in 12 hour format with AM PM indication Willresetto12 00AMwhenbatteryisdisconnected OPERATIONOFCONTROLS ...

Страница 33: ...K SETTING MODE 3 sec In ignition key ON position when vehiclenotrunning Entersintoclocksetting mode and hour digits starts to blink 1 sec SELECT Hours value shall increment by 1 accordingly for no of press 3 sec SELECT Hour value saved and minute digits starts to blink 1 sec Minutes value will increase by 1 by each press of the Select button 3 sec Minute value save and PM AM digits starts to blink...

Страница 34: ... riding engine ON condition due to increase of engine temperature Ambient temperature indication tolerance is 2 C NOTE Theambienttemperaturevalveshouldbereferredtoonlywhentheengineisswitched OFF andtheengineisincoldcondition Thetemperaturedisplayed willbehigherif theengineinrunning or immediatelyafterit isswitched OFF sincethesensor will only pickup the higher temperature surrounding it ...

Страница 35: ...sh button management Required button Mode Function MODE Button Pressure time sec Action 10 secs In ignition key ON position long press and hold MODE button for period 10 secs to resettemperatureunitsfromdegreeCelsiusto Fahrenheit and vice versa TEMPERATURE UNIT CHANGE OVER ...

Страница 36: ...orised personnel at servicecenter after serviceiscompleted Service reminder symbol will flash on as per below distance input from odometer i 1 st service 450 kms ii 2 nd service 4900 kms iii from there on for every 5000 kms from previous value ex 9900 14900 etc DO NOT use high pressure water jet directly on instrument cluster for cleaning Use only water spray cleaning and wipe it with soft dry clo...

Страница 37: ...P A B AVG SPEED A B OPERATIONOFCONTROLS Displays the cumulative kilometers the vehicle has covered Trip A B indicates distance travelled in particular trip Avg A B indicates average speed of vehicle in particular trip mode ...

Страница 38: ...gnition key ON position Move to AVA A TRIP A 2 5 sec TRIP A AVG A RESET SELECT 1 sec Move to TRIP B AVG A 2 5 sec TRIP A AVG A RESET 1 sec Move to AVG B TRIP B 2 5 sec TRIP B AVG B RESET 1 sec AVG B 2 5 sec TRIP B AVG B RESET SELECT SELECT SELECT SELECT Move to TRIP A SELECT SELECT ...

Страница 39: ...vated when needle on fuel gauge enters the red zone TRIP F MODE NOTE Trip F willstop displaying at approximately 90 5secondsAFTER fuellevelintank is above5 0 5litres sidestand is fully retracted AND Ignition is switched ON OPERATIONOFCONTROLS Trip F mode would come into function automatically Trip F mode would de activate automatically if fuel is filled above 5 5 0 5 lts During Trip F moderider ca...

Страница 40: ...ed SIDE STAND INDICATOR NEVERattempttooperatetheselectorresetbuttonswhileridingthemotorcycle Doingsomaycauselossofconcentration and unstable riding leading to a potential accident resulting in serious injury to both rider and other road users besides causing severe damage to the motorcycle ...

Страница 41: ...will be 0 When in gear the appropriate number between 1 to 5 will be displayed GEAR POSITION INDICATION TURN LEFT NEUTRAL TURN RIGHT EMS MALFUNCTION INDICATION LOW BATTERY INDICATION HI BEAM INDICATION C TELL TALES 1 Turn Left Left turn signal ON 2 Turn right Right turn signal ON 3 Neutral Transmission is in Neutral ...

Страница 42: ... High Beam Indication Head lamp high beam ON 6 EMS Malfunction Indication Will be illuminated as soon as ignition stop switch are ON and will go OFF after the engine is started Will remain continuously ON incase of any malfunction of the EMS CAUTION DO NOT run motorcycle incase the malfunction remains ON continuously as it can cause severe damage to the ECU Sensors Please visit the nearest authori...

Страница 43: ... right selection of gear with respect to engine RPM WARNING Do not run engine with gears in neutral as RPM will go beyond red zone Do not ridemotorcycleinlower gearswithhighacceleration asit willcause RPM to startto redzone affect themain parts inside engine OPERATIONOFCONTROLS ...

Страница 44: ...oid using magnetic key chains magnetic ferrous materials or electronic components with interference around cockpit area to avoid malfunctioning of digital compass 2 IfcompassLCDentersintocalibrationmode CA flashing ridevehiclein 8 directionslowlytocalibratethecompass or approach nearest authorised service center for assistance and proper calibration 3 Indication fluctuation during riding is normal...

Страница 45: ...motorcycle to run out of fuel and get stranded in addition to causing serious damage to the fuel pump WARNING DO NOT focus on the compass while riding Doing so many cause loss of concentration and unstable riding leading to a potential accident resulting in serious injury to both rides other road users besides causing severe damage to the motorcycle Indicates fuel level in tank ...

Страница 46: ...Rear chain for proper tension and sufficiently lubricated Refer Page 82 5 Engine Oil level Refer Page 73 6 Control cables inner not damaged frayed or broken Clutch and accelerator controls working smoothly 7 Front and rear brakes efficiency 8 Hydraulic oil level correct in both from and rear master cylinders Refer Page 74 9 Free movement of handle bar to left and right sides 10 All electrical cont...

Страница 47: ...ous injury PREOPERATIONALCHECKS 11 Head lamp tail lamps brake lamps and indicator lamps working correctly 12 Front and rear wheel axle nuts tightened properly to torque Refer Pages 78 80 13 Front and rear wheel spokes having proper tightness no loose or broken spokes Refer Page 75 14 Allfasteners aretight to required torque 15 Engine idling correctly and smooth Refer Page 7 16 No abnormal noise le...

Страница 48: ...nic devices Know and respect the rules of the road Please be a safe rider for your own safety and for other road users Please ride your motorcycle defensively Remember a motorcycle does not afford the same protection as an automobile Ride only at moderate speeds and out of traffic until you have become familiar with the handling characteristics of your motorcycle under all conditions DO NOT exceed...

Страница 49: ...esponsibility to instruct them on proper riding procedures and riding gear If you are an inexperienced rider we recommend that you obtain formal training on correct motorcycle riding techniques New ridersshould gainexperienceunder variousconditionswhiledriving atmoderatespeeds Pay strict attention to road surfaces and wind conditions DO NOT allow other individuals under any circumstances to operat...

Страница 50: ...hey could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engine or exhaust system become very hot during or after operation and can cause burns CAUTION Avoidanycontact withtheexhaustsystem Theexhaustsystemgetsveryhotandremainshotforalong timeafterparking the motorcycle Wear clothing that will...

Страница 51: ...ering Hold the handle grip close to its inner end Lightly grip the fuel tank with your knees Keep your toes in straight ahead direction Before turning look extensively in the rear view mirror without turning your head BRAKING Apply front and rear brakes gently and simultaneously for maximum braking efficiency Please use utmost caution while applying brakes especially while riding under wet or bad ...

Страница 52: ...ng severedamageto themotorcycle SAFE HAPPYRIDING WARNING Brake pad wear will be increased if the motorcycle is used frequently off road Always inspect the brake pads more frequentlyifthemotorcycleisusedoff road replacethebrakepadsbeforetheybecomeworntoorbeyond theminimum service thickness Riding the worn brake pads may reduce braking efficiency leading to loss of motorcycle control and an accident...

Страница 53: ...cle The permissibly weight of the cargo that can be strapped to the luggage carrier is 3 5 Kgs Donothanganyitemsonthehandlebarandluggagecarrierwhileridingwhichwillleadtodamageforthepartsnearby WARNING Please exercise utmost caution while carrying cargo or luggage on the motorcycle Failure to adhere to the above precautionscan causelossof control onthemotorcycle leading to a potentialaccident resul...

Страница 54: ...e steering and handling of the motorcycle will be impaired due to the force of the towline Towing a motorcycle can cause loss of control on the motorcycle leading to a potential accident resulting in serious injury to both rider and other road users besides causing severe damage to the motorcycle WARNING DONOTattachatrailertothemotorcycleAttachingatrailercancauselossofcontrolonthemotorcycle leadin...

Страница 55: ...V Dry V Oily V Icy V Wet Watchforloosedebris suchasleaves slipperysubstancesorloosegravelthatcanhamper the stabilityofyourvehicle DONOT exceedthelegalspeed limitordrivetoo fastfor existingconditions Alwaysreducespeed whenpoordriving conditions exist High speed increases the influence of any other condition affecting stability and increases the possibility of loss of control Keep to the correct sid...

Страница 56: ...ic signs including manual controls at intersections should be obeyed promptly SLOW DOWN at traffic signs near schools and CAUTION signs at railroad crossings Whenintending to turn signalat least 100 feet 30 5meters beforereaching theturning Beclose to the center line unless local rules require otherwise slow down and then turn carefully Never jump a traffic light When a change is imminent from GO ...

Страница 57: ... mirrors SIDE VIEW MIRRORS NOTE To help you establish the relative distance of vehicles behind your motorcycle adjust each mirror in such a way that a small portion of your shoulder is visible and a large portion behind your motorcycle is seen clearly Park your motorcycle on a firm and flat surface to prevent it from falling over Protect your motorcycleagainst theft After parking your motorcycle r...

Страница 58: ...of run do not exceed the speed limits as shown in the table below 2 Do not exceed maximum specified pay load 3 Warmup theenginefor a fewminutesatidling speedto allowengineoiltolubricateall themovingpartsintheengine before riding the motorcycle 4 Avoid full throttle operation and do not ride at constant throttle continuously Vary the speed by 10 while riding 5 Avoid sudden accelerations and racing ...

Страница 59: ...58 First 500 kms 501 2000 kms 1 15 KMPH 20 KMPH 2 25 KMPH 30 KMPH 3 30 KMPH 40 KMPH 4 45 KMPH 55 KMPH 5 60 KMPH 80 KMPH Motorcycle Speed Gear RUNNING INPERIOD ...

Страница 60: ...in the Instrument Cluster To shift into neutral move the motorcycle back and forth gently while simultaneously shifting the gear CAUTION Do not attempt to shift gears when engine is OFF and rear wheel is stationary as it will cause damage to gear shift mechanism Please move motorcycle back and forth while simultaneously shifting gears ...

Страница 61: ...rter button and hold till engine starts CAUTION In case engine does not start do not keep starter button pressed continuously as it will drain the battery Release button and restart after a few minutes to allow battery to recoup STARTING ...

Страница 62: ...nthetemperaturesarebelow10 degC andat higheraltitudestokeeptheengine idling RPM steady AssoonastheenginesufficientlywarmsupthenManualBi startershouldbereleased CAUTION Neveracceleratetheengineimmediatelyafteracoldstart Theengineshouldbeallowedto runslowlyfor15to30seconds This will allow the engine to warm up and let oil reach all surfaces needing lubrication Failure to adhere in damage to the engi...

Страница 63: ... Press gear pedal with toe to engage 1st gear Gently openthrottle and releaseclutchsimultaneously If clutchisreleased suddenly theenginemay stalland cause ajerkystart CAUTION Theclutchmust befully disengagedbefore attempting agear shift Failuretofullydisengage theclutchmay cause a jerky start OR stalling the engine besides causing damage to transmission parts ...

Страница 64: ...rcycle in first gear position only The motorcycle may begin to slow down and show lack of power while climbing steep hills In that case you should shift to a lower gear so that engine will be operating in normal power range which will prevent the motorcycle from losing momentum The engine may be used for braking by shifting to a lower gear while riding down to steep hill ...

Страница 65: ...others and damage to the motorcycle parts Do not ride motorcycle with the side stand extended Doing so can cause the side stand to touch the ground while cornering and result in instability loss of control on the motorcycle leading to a potential accident result in serious injury to both sides and other road users besides causing severe damage to the motorcycle CAUTION When Side stand is in ON pos...

Страница 66: ...6 12 18 24 30 36 42 48 54 60 FREE SERVICE whicheverisearlier whicheverisearlier 1 Engine Oil Level check Replace R I R I R I R I R I R Check level at every 1000 Kms or earlier as required 2 Oil FilterElement R R R R R R 3 Engine oil strainer on crankcase LH C C C C C C 4 Inlet Exhaust Tappet setting I A I A I A I A I A I A I A I A I A I A I A Refer Service Manual Service more frequently when ridde...

Страница 67: ... I I R I 11 Fuel Pump Check for screw tightness in all services 12 Air filterelement C C R C R C R C R C R Clean Replace more frequently if motorcycle always used industy offRoadconditions Refer Service Manual Service more frequently when ridden in unusually wet or dusty areas Service more frequently when riding in rain or at full throttle 1 Tyre to be replaced if the tyre wear identification mark...

Страница 68: ... Center A Adjust C Clean I Inspect T Re tighten 2 L Lubricate R Replace For maintenance after 50 000 Kms please repeat same frequency specified above in consultation with a Royal Enfield Authorised Dealer ServiceCenter 13 Accelerator Cable I I R I R I R I R I R 14 RubberHose Air fitler toThrottle body I I R I R I R I R I R 15 PAVpipes Hose clip I I I I I R I I I I R 16 Throttlebody Cleaning spray ...

Страница 69: ...y terminals applypetroleum jelly C C C C C C C C C C C 27 Earth wire eyelet Tightness I I I I I 28 Hydraulic Brake Fluid Front Rear I I R I R I R I R I R 29 Hydraulic brake hose Washers Front Rear I I I I R I I I R I I Refer Service Manual Service more frequently when ridden in unusually wet or dusty areas Service more frequently when riding in rain or at full throttle 1 Tyre to be replaced if the...

Страница 70: ...ce For maintenance after 50 000 Kms please repeat same frequency specified above in consultation with a Royal Enfield Authorised Dealer ServiceCenter 30 Brake Pads Front Rear I I R I R I R I R I R 31 Tyre wearpattern Front Rear 1 I I I I I R I I I I R 32 Spokes tightness Wheel rim run out front rear I I I I I I I I I I I 33 Front Rear wheel bearings for play I I I I I I R I I I I I R 34 Swingarm P...

Страница 71: ...Levers Lubricate every 1000 Kms or earlier as required 41 Evaporative EmissionEquipmentrubberhoses I I I R I I R I I R I Refer Service Manual Service more frequently when ridden in unusually wet or dusty areas Service more frequently when riding in rain or at full throttle 1 Tyre to be replaced if the tyre wear identification mark reached 2 To be done at authorised Royal Enfield Dealer Service Cen...

Страница 72: ...fork end 3 Tool Spark Plug To Loosen tighten Spark plug 1 4 Screw Driver To loosen tighten screws 1 of housing 5 Extension Tube Additional leverage for loosening tightening wheel axle nuts 1 6 Combination Spanner To loosen tighten hex nuts 1 Open end 17 13 mm 7 Combination Ring To Loosen tighten wheel 1 Spanner 24 14 mm axle nuts 8 D E Spanner 10 12 mm To loosen tighten hex nuts 1 9 Tool wallet Fo...

Страница 73: ... Swab 5 cm x 5 cm 2 5 Sterilized elastic plaster 7 cm x 6 cm 1 6 Elastic Gauze bandage 8 cm x 1 mtr 1 7 First aid kit pouch 1 S No Description Qty FIRST AID KIT A first aid kit is provided with the motorcyle for any emergency requirements Please inspect the kit regularly and replace materials upon expiry 3 6 1 5 7 2 4 ...

Страница 74: ...if you are in experienced orfeelitisbestdonebyanexperiencedperson werecommendyou togetintouchwitha RoyalEnfield AuthorisedDealer ServiceCenter SIDE STAND PIVOTS Apply a few drops of oil on the pivots after cleaning the area of dirt HAND LEVER PIVOTS Wipethe area freeofdirt grease Apply a few drops of oil on the pivots ...

Страница 75: ...74 MINORMAINTENANCETIPS PERIODICAL MAINTENANCE Lubricate the centre stand pivot periodically for smoother operation of centre stand Lubricate the centre stand mounting pivot ...

Страница 76: ... center stand on a firm surface Warm up engine for a few minutes switch off before checking oil level The level is correct if the oil level is in the middle of the oil level window Top up only with recommended Engine oil CAUTION Using Non Recommended In Correct oils can cause serious damage to the moving parts affect performance of the motorcycle AND void the warranty MINORMAINTENANCETIPS ...

Страница 77: ... tip and electrodes of the plug carefully Clean adjust electrode gap every 500 km if required and replace every 15 000 kms Refit the spark plug on the cylinder head BRAKE FLUID FRONT BRAKE REAR BRAKE MAX MIN MAX MIN Check fluid level is between MIN MAX Top up with DOT 3 OR DOT 4 if required Do not overfill DO NOT mix DOT 3 4 brake fluids SPARK PLUG ...

Страница 78: ...diately with a soft cloth preferably a wet cloth to avoid damage MINORMAINTENANCETIPS Periodically inspect Rims for spokes breakage wheel rim and run out Tyres for proper seating of the beading on the rims Check and remove stone splinters nails or other sharp particlesembedded in the tyre Replace tyres if Side wall cracks cuts or damages uneven lugs wear etc Tyre lugs work out upto the wear indica...

Страница 79: ...g and reassembly of the wheel should be done ONLY by an experienced technician Failure to do so may cause loss of control on the motorcycle leading to a potential accident resulting in serious injury to both rider and other road users besides causing severe damage to the motorcycle Use only recommended tyres tubes inflated to correct air pressure ...

Страница 80: ...spindle nut and washer from left side Support wheel and pull out spindle from right side Remove wheel along with wheel speed sensor and spacer Remove speedo sensor CAUTION Do not press the brake lever when wheel is removed as this will result in the brake pads coming out too far from the brake caliper Place a suitable spacer of 4 mm thickness between the brake pads to avoid accidental compression ...

Страница 81: ... side between the front fork legs ensuring the brake disc is located between the brake pads Insert wheel spindle from right fork end Position wheel speed sensor such that it is parallel to ground Hold spindleon right side locatewasher and nut onspindle onleft sideand tightenfirmly Tighten pinch bolt on right fork end Rotate wheel and check for smooth rotation Press brake lever and check front brak...

Страница 82: ...king care not to drop the wheel spacers Remove the brake caliper assembly from the slot in the swing arm and support it suitably to avoid damage to the brake hose Slideouttherearwheelfromtheswingarm takingcarenottodropthespacersonthewheelhub MINORMAINTENANCETIPS CAUTION Donot pressthebrakepedalwhenwheelisremoved asthiswillresult inthebrakepadscomingout too far from the brake caliper Placea suitabl...

Страница 83: ...ve the spacer between the brake pads and locate the caliper such that the brake disc is between thebrake pads Locate the caliper bracket slot on the lug in the swing arm Position the respective spacers on the left and right side of the wheel hub Ensure the axle mounting hole in the swing arm wheel hub and caliper bracket are aligned Insert the wheel axle from the left side of the swing arm and gen...

Страница 84: ...and right side of swing arm Assemble washer and wheel axle nut on right side and tighten to correct torque Fix the brake hose pipe in swing arm clips properly CAUTION Please ensure the brake hose is correctly positioned on the clips without any twist sharp kinks or damage as it will seriously affect the performance of the rear brake Check rear brake for effectiveness and correct functioning before...

Страница 85: ...lay Loosen rear wheel spindle nut Loosen lock nuts of the chain adjuster on both ends of the swing arm Tighten loosentheadjuster nutonleftswingarmend toreduce increasechaintension Ensure the ground is level firm and place the motorcycle in its centre stand Rotate wheel slowly and check chain free play at the top run to be between 25 30 mm WARNING Please follow instructions as per periodical mainte...

Страница 86: ...ing care not to disturb the adjuster nut settings Tighten rear wheel spindle nut to a specified torque WARNING Chain slackness beyond 30mm will lead to chain slippage Maintain drive chain slackness within the specified limits at every 1000 kms interval Please Check the front and rear wheels are correctly aligned after the chain adjustment If the Engine Rear sprocket are worn replace the Engine Rea...

Страница 87: ...e play or Anticlockwise to increase the free play Check free play 2 to 3 mm at Clutch lever pivot on handle bar end Tighten lock nut A after adjustment is done 2 to 3 mm A B BATTERY MAINTENANCE The Motorcycle is provided with 12V 8 AH MF battery The battery must be periodically checked for corrosion free terminals MINORMAINTENANCETIPS ...

Страница 88: ...E MOTORCYCLE Remove side panel on the right side by unscrewing 2 hex socket button head screws Unlock turn the key clockwise and remove the pillion seat Remove front seat Disconnect both the terminal wires negative first and positive next respectively ...

Страница 89: ...ving the battery connections REASSEMBLY OF BATTERY ON MOTORCYCLE Position the battery in the battery carrier such that the terminals are facing inside Ensure ignition switch is in OFF condition Connect the red wire to thepositive terminal of the battery first Next connect the black wire to the negative terminal of the battery Smear the terminals with petroleum jelly Do not use grease in the batter...

Страница 90: ...ide panel Reassemble Rider seat Pillion seat NOTE Clean the wire terminals free of corrosion and keep the terminals coated with petroleum jelly CAUTION Keep the ve and vecables firmly conneted to therespectivebattery terminals Failureto do so may result indamage to the motorcycle electrical system ...

Страница 91: ...TRICAL COMPONENTS HEADLAMP BULB DISMANTLING Remove the 2 screws holding the head lamp rim to the housing Gently pull out the head lamp rim along with reflector assembly Disconnect head lamp coupler MINORMAINTENANCETIPS ...

Страница 92: ...clip and release it from the slot in the reflector Remove the bulb from the reflector NOTE Never touch the bulb with your fingers Finger prints will etch the glass and decrease bulb life Always hold the bulb with clean dry cloth during handling Don t disturb the vent cap provided in the inner body mould ...

Страница 93: ...B REPLACEMENT MINORMAINTENANCETIPS Locate the bulb holding clip over the bulb and lock it in the slot in the reflector Put the protective rubber cap over the bulb correctly such that the vent pipe is facing downwards Connect head lamp coupler on the bulb terminals correctly ...

Страница 94: ...2 mounting holes of the rim are aligned with the holes in the housing Assemble the 2 screws and tighten firmly TAIL LAMP The tail lamp has a LED lighting system In the event of failure the entire tail lamp assembly should be replaced Contact an Authorised Royal Enfield Dealer Service Center to replace the same ...

Страница 95: ...ushing and turning in anticlockwise direction Positionthenewbulbinsidetheholder ensuringthatthepinsinthebulb match with slots in the holder Push the bulb and turn clockwise direction to lock the bulb in the holder Refit the trafficator cover with reflector and tighten the screw MINORMAINTENANCETIPS NOTE Do not over tighten the screw ...

Страница 96: ...seat Open the fuse carrier lid replace fuse as indicated inside the lid Replace the required fuse with the spare fuse available in the fuse carrier Spare 1 Spare 2 Spare 3 F1 F2 F3 F4 F5 F6 MINORMAINTENANCETIPS NOTE Please ensure to replace a sparefusein the holder at the earliest opportunity ...

Страница 97: ... Not doing this can result into repeated fuse failures Usage of fuses other than specified rating will damage the complete electrical system ID No Function Rating F1 CHARGING FUSE 25A F2 MAIN FUSE 25A F3 IGNITION EFI FUSE 15A F4 INSTRUMENT CLUSTER 10A SIGNALLING FUSE F5 HORN FUSE 10A F6 LIGHTING FUSE 15A SPARE 1 SPARE FUSE 1 25A SPARE 2 SPARE FUSE 2 15A SPARE 3 SPARE FUSE 3 10A ID No Function Rati...

Страница 98: ...ing substances such as stain removers water repellent compounds petroleum products solvents and alcohol based material will seriously affect the windshield transparency Scratches cloudiness cuts and abrasions on the windshield cannot be polished or removed The windshield must only be replaced if damaged WARNING Never attempt to clean the windshield while riding Failure to do so may cause loss of c...

Страница 99: ... Authorised Dealer Service Center Ensure sufficient quantity of petrol in the fuel tank for the journey planned Check and correcttyrepressureifnecessary CHECKS AFTER EVERY 1500 KMS OF RUN Anyloose fasteners Condition of the tyres Correct oil level in engine Working of all lights and horn Proper drive chain tension ...

Страница 100: ...MS TO BE CARRIED Tool kit First aid kit Bulbs for Headlight Trafficator light Fuse Accelerator Clutch cables Rear chain master link lock assembly Insulation tape Spark plug Spark plug cap LONGTRIPPRECAUTIONS ...

Страница 101: ... preload adjuster in the clockwise direction REDUCING THE PRELOAD To decrease the spring preload turn preload adjuster in the anti clockwise direction SHOCKABSORBER Reduce Increase Adjuster CAUTION It is recommended to visit Authorised Dealer for adjusting spring preload and shock absorber settings ...

Страница 102: ...effective riding on surfaced roads Alwayscheck thetyrepressures arecorrect BRAKES Riding ondirty muddyroadsbrakesmaynotbeeffective immediately becauseof dirts moistureonthe disc pads Apply the brakes in good time until the brakes have been cleaned RIMS It is recommended to check the rims wheels for damage after off roading OFFROADING ...

Страница 103: ...acteristics on surfaced roads Remember to correct the spring shock absorber settings before returning to surfaced roads OFFROADING AIR FILTER ELEMENT Cleaning of air filter element is recommended for effective utilisation of air filter element in returning to surfaced roads Check for any damages or clog in air filter and replace if required ...

Страница 104: ...ater to clean DO NOT spray water directly on the steering stem area as it will damage the bearings and course the handle bar movement to become sticky Never spray water with great force on head lamp speedometer flasher lights front and rear wheel hubs electrical connections and wires control cables spark plug battery side mirrors steering stem etc Do not apply any corrosive solvent on painted surf...

Страница 105: ...wingarmbushesto bewashedinspray modeonly not in jet mode AFTER WASHING Ensure the motorcycle is thoroughly dry by wiping with a clean soft absorbent cloth or chamois leather Remove all plastic bags and adhesive tapes Lubricate control cables pivot and rear chain with lube oil Polish the painted except Stone Black Colour Matt paint finish and plated surfaces using polishing wax Start engine and all...

Страница 106: ...ing area with Cotton Cloth WARNING Do not spray high pressure water on top bottomdustseal area as shown Wet a small piece of cloth and gently rub on required areas to clean the steering tube area NOTE High pressure water Jet should not directly Shown on the above mentioned Locations ...

Страница 107: ...t Cluster Use protector to cover the fins Location Don t use High pressure water jet on Oil Cooler Wipe Head lamp glass with Cotton Cloth Don tuseHighpressure Water on Head lamp Front back NOTE High pressure water Jet should not directly Shown on the above mentioned Locations ...

Страница 108: ...107 WASHINGPROCEDURE Location Stickers on Front Mudguard Rear Mudguard Only appplicable for Himalayan Sleet Model High pressure water Jet should not directly Shown on these Locations Note ...

Страница 109: ...hain lube Remove battery from the motorcycle Clean the terminals free of corrosion and apply petroleum jelly to terminals Store the battery in a cool dry and well ventilated place Cover the silencer with plastic bags to prevent moisture entry Set the motorcycle on its center stand Apply anti rust solutions on all plated parts Take care not to apply this solution on rubber or painted parts Store mo...

Страница 110: ... the problem and to ensure trouble free performance Symptom Observations Check for Remedy 1 Ignition Engine stop switch is in OFF position Engine Does not start Switch ON Ignition Engine stop switch 1 Battery completely dead Replace battery 2 Fuse Blown Replace appropriate fuse Note If fuse blows again contact Authorised ServiceCenter 4 Electricals not working 3 Lights horn very dim Weak Discharge...

Страница 111: ...ND SWITCH MALFUNCTION Check if gear is engaged and the side stand is down If the ambient Temperature is low use Manual Bi starter Engine shuts off as soon as throttle is closed Engine Starts BUT shuts off immediately Idling RPM set too low setting disturbed Contact Authorised Service Center for resetting the Idling RPM Check if the MIL Lamp is glowing If yes Contact Authorised ServiceCenter ...

Страница 112: ...ong time Excessive Engine temperature Switch OFF Engine and allow to cool down Check if the MIL Lamp is glowing If yes Contact Authorised ServiceCenter TROUBLESHOOTING Engine RPM raises disproportionately to motorcycle speed Poor Pickup Clutch is Slipping Check for sticky clutch clutch not having any free play Rear Chain excessively loose causing chain to slip on Sprocket Adjust Rear chain to corr...

Страница 113: ...ld inform the nearest Royal Enfield Service Center about the purchase of the bike and shall fill in the requisite details in the form as requested by Royal Enfield 3 The warranty shall be applicable only if all the 4 free services 1 paid service are availed in the respective period kilometer ranges as per the schedule in the owner s manual from RE Authorised Dealer Service Center 4 During the warr...

Страница 114: ...f plated parts paints coat rubber parts soft items glass items plastic parts etc b Components like fuel filter oil filter air filter paper element control cables brake shoes brake pads clutch plates drive chain sprocket kit steering ball races electrical equipment wiring harness etc which are subjected to normal wear and tear c Failures occurred due to use of non recommended grade lubricants fuel ...

Страница 115: ...ectrical component like bulbs fuses etc and electronic components failure due to repairs by arc welding l Normal maintenance operations like adjustment of brakes cleaning fuel system engine tune up and other such adjustments m Oxidization of buffed painted powder coated items etc 8 Use only Royal Enfield approved parts and accessories Use of certain other manufacturer s performance parts will void...

Страница 116: ...emission standards then the Authorised Dealer Service Center shall take necessary corrective measures and shall at its sole discretion repair or replace free of charge such components of the emission control system to meet the required emission standards The method s of examinationtodeterminethewarranty conditions of theemission warrantyrelatedcomponentswill beat the solediscretion of Royal Enfiel...

Страница 117: ...t under warranty will become the property of Royal Enfield Royal Enfield will not beresponsible forthe cost of transportationof themotorcycle tothe nearest Authorised Dealer Service Center OR for any loss due to non availability of the motorcycle during the period of examination and repairs by Royal Enfield and or their Authorised Dealer Service Center Royal Enfield will not be responsible for any...

Страница 118: ...instructionsinthe owner s manual and having carried out such repairs and adjustments as may be required with a view to establish such compliance Produces the Pollution Under Control certificate valid for the period immediately preceding the test during which the failure isdiscovered thetest havingbeencarriedout eitherforobtaininganewcertificate orpursuant uponbeing directed by an officer as referr...

Страница 119: ...horised manner Theodometer isnot functioningor theodometer and orits reading has beenchanged tampered with sothat the actual distance covered cannot be readily determined The motorcycle has been used for competitions races and rallies or for the purpose of establishing records OnexaminationbyRoyal EnfieldoritsAuthorisedDealer ServiceCenter ifthemotorcycleshows thatanyoftheconditions stipulated in ...

Страница 120: ... Always carry a valid Pollution Under Control certificate with you at all times during the validity of the emission warranty 30 000 Kms 3 years from the date of first sale TIPS TO REDUCE POLLUTION Ensurethat theperiodical maintenanceis carriedoutasstipulatedintheowner smanualthroughaRoyalEnfieldAuthorised Dealer Service Center Use only Unleaded petrol 87 octane from reputed fuel pumps Ensure the f...

Страница 121: ...se services at the specified time in any of the RoyalEnfield Authorised Dealer ServiceCenter nearest to youandasa tokenof satisfactory service kindly returntheservicecouponsduly filled inand signed to theserviceoutlet Availing all the services in the specified time is a prerequisite to warranty consideration The cost of fuel oil oil filter element grease and consumables used during services is cha...

Страница 122: ...n FreeService Record Costofoil oilfilterelementand otherconsumables usedarechargeableto the customer Received the above motorcycle after the service having been done to my entire satisfaction Customer s Signature Date ContactPhone MobileNo Regn No SaleDate Serviced Date Servicedby Dealer s ASC Name Address Frame No Engine No Motorcycle Installation Form No ODO Reading Sold by Dealer s Name Address...

Страница 123: ...n pedal Auto chain tensioner Inspect 19 Steering head bearings Inspect Adjust 20 Front Rear wheel bearing for play Check adjust play 21 Swing arm pivot bearings Inspect 22 Rear Suspension Linkages Inspect 23 Front Fork oil Inspect Top up 24 Front Brake Brake fluids Check topup brake fluid level 25 Hyd Brake hose washers front rear Inspect 26 Front Rear brake pads Inspect 27 Rear Wheel cush rubbers...

Страница 124: ...in FreeService Record Costofoil oilfilterelementand otherconsumables usedarechargeableto the customer Received the above motorcycle after the service having been done to my entire satisfaction Customer s Signature Date ContactPhone MobileNo Regn No SaleDate Serviced Date Servicedby Dealer s ASC Name Address Frame No Engine No Motorcycle Installation Form No ODO Reading Sold by Dealer s Name Addres...

Страница 125: ...Air Filer element Clean 16 Accelerator cable clutch cable Inspect 17 Clutch free play Adjust play 18 Cam chain chain pedal Auto chain tensioner Inspect 19 Steering head bearings Inspect Adjust 20 Front Rear wheel bearing for play Check adjust play 21 Swing arm pivot bearings Inspect 22 Rear Suspension Linkages Inspect Lubricate 23 Front Fork oil Inspect Top up 24 Front Brake Brake fluids Check top...

Страница 126: ...in FreeService Record Costofoil oilfilterelementand otherconsumables usedarechargeableto the customer Received the above motorcycle after the service having been done to my entire satisfaction Customer s Signature Date ContactPhone MobileNo Regn No SaleDate Serviced Date Servicedby Dealer s ASC Name Address Frame No Engine No Motorcycle Installation Form No ODO Reading Sold by Dealer s Name Addres...

Страница 127: ...k 15 Air Filer element Clean 16 Accelerator cable clutch cable Replace 17 Clutch free play Adjust play 18 Cam chain chain pedal Auto chain tensioner Inspect 19 Steering head bearings Lubricate Adjust 20 Front Rear wheel bearing for play Check adjust play 21 Swing arm pivot bearings Inspect Lubricate 22 Rear Suspension Linkages Inspect Lubricate 23 Front Fork oil Inspect Top up 24 Front Brake Brake...

Страница 128: ...lsin FreeService Record Costofoil oilfilterelementand otherconsumables usedarechargeableto the customer Received the above motorcycle after the service having been done to my entire satisfaction Customer s Signature Date ContactPhone MobileNo Regn No SaleDate Serviced Date Servicedby Dealer s ASC Name Address Frame No Engine No Motorcycle Installation Form No ODO Reading Sold by Dealer s Name Addr...

Страница 129: ...r Filer element Clean 16 Accelerator cable clutch cable Inspect 17 Clutch free play Adjust play 18 Cam chain chain pedal Auto chain tensioner Inspect 19 Steering head bearings Inspect Adjust 20 Front Rear wheel bearing for play Check adjust play 21 Swing arm pivot bearings Inspect 22 Rear Suspension Linkages Inspect Replace 23 Front Fork oil Replace 24 Front Brake Brake fluids Check topup brake fl...

Страница 130: ...sin FreeService Record Costofoil oilfilterelementand otherconsumables usedarechargeableto the customer Received the above motorcycle after the service having been done to my entire satisfaction Customer s Signature Date ContactPhone MobileNo Regn No SaleDate Serviced Date Servicedby Dealer s ASC Name Address Frame No Engine No Motorcycle Installation Form No ODO Reading Sold by Dealer s Name Addre...

Страница 131: ...k 15 Air Filer element Clean 16 Accelerator cable clutch cable Replace 17 Clutch free play Adjust play 18 Cam chain chain pedal Auto chain tensioner Inspect 19 Steering head bearings Inspect Adjust 20 Front Rear wheel bearing for play Check adjust play 21 Swing arm pivot bearings Inspect 22 Rear Suspension Linkages Inspect Lubricate 23 Front Fork oil Inspect Top up 24 Front Brake Brake fluids Repl...

Страница 132: ...131 PAIDSERVICE MAINTENANCERECORD S No Date Brief details of service 1 2 3 4 5 6 7 8 Type of Service KMS Royal Enfield Authorised Dealer ServiceCenter ...

Страница 133: ...132 PAIDSERVICE MAINTENANCERECORD 9 10 11 12 13 14 15 16 S No Date Brief details of service Type of Service KMS Royal Enfield Authorised Dealer ServiceCenter ...

Страница 134: ...A 700707 Tel 033 40060206 0209 Royal Enfield A Unit of Eicher Motors Ltd 407 4th Floor Nirmala Plaza Forest Park BHUBANESWAR 751 009 Tel 0674 6540206 R7 Arunachal Pradesh Assam Manipur Meghalaya Mizoram Nagaland Tirupura Royal Enfield Astha Plaza 4th Floor M4 2 G S Road Opposite Deorah College Ulubari GUWAHATI 781 00 Mob 918135846461 R8 Goa Maharashtra Royal Enfield Plot No 16 Sector 1 Sion Panvel...

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Страница 158: ...SpeedWheels 91 9735586333 Midnapore Sri Sai Auto mart 91 9434043691 03222 275999 Raiganj Kalyani Solvex Pvt Ltd 91 9775517444 03523 253016 AUTHORISEDDEALERS WEST BENGAL Siliguri Matigara Riders Corner 91 9002223222 Siliguri 2nd Mile Sevoke Road Siliguri Distributors 91 9775633225 0353 2778873 2547457 Titagarh Bishnu Oil Company 919874839911 9051365511 033 25833353 ...

Страница 159: ...a Saini Motors 91 8308808290 0832 2740343 2740345 GUJARAT Ahmedabad Shreeji Auto Traders 91 9173170931 9724722282 JamNagar New Chandra Motor Cycle House 91 9824211699 HARYANA Ambala Royal Motors 0171 2545795 Bhiwani Sheoran Automobiles 91 7056732216 01664 252216 JAMMU KASHMIR Jammu Yahoo Technocra 91 9419191241 JHARKHAND Hazaribagh Riders Point 91 9234343422 Jamshedpur Royal Auto Syndicate 72502 2...

Страница 160: ... 9915069033 RAJASTHAN Jaipur Indra Bazar Shubham Agencies 91 9680465973 Jaipur Transport Nagar Shubham Agencies 91 9414067766 TAMILNADU Chennai Cyber Auto Parts 91 7358768669 Chennai Popular Motors Cycle Company 91 9698444568 044 43435365 43435364 Erode Senthilmurugan Auto Parts 91 9894756567 Madurai Senthilmurugan Auto Parts 91 9500786567 TELANGANA Hyderabad Cyber Automobiles Pvt Ltd 91 770214318...

Страница 161: ...160 NOTES ...

Страница 162: ...1041325 C ...

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