Royal Alloy Grand Prix 150 Скачать руководство пользователя | Manualshive

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Tighten the bolts and nuts to specified torque after initial 1000km (3 month) and every
4000km (20 month) thereafter.

Specified torque

No.

Item

N·m

kg·m

Reference

1

Front axle nut

53

5.3

/

2

Handlebar mounting bolt

49

4.9

/

3

Steering stem lock nut

30

3.0

/

4

Handlebar locating bolt

25

2.5

/

5

Front fork mounting bolt

45

4.5

/

6

Master cylinder mounting bolt

10

1.0

/

7

Brake hose union bolt

23

2.3

/

8

Brake caliper mounting bolt

26

2.6

/

9

Bleeding valve

7.5

0.75

/

10

Front panel bolt

23

2.3

/

11

Rear axle nut

120

12.0

/

12

Rear shock bolt

29

2.9

/

13

Rear brake lever nut

11

1.1

/

14

Engine bracket mounting bolt/nut

98

9.8

/

15

Engine mounting bolt/nut

80

8.0

/

Body Frame Nuts and Bolts

Inspection and Maintenance

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Содержание Grand Prix 150

Страница 1: ...0 ...

Страница 2: ...1 ...

Страница 3: ...in cooperation with your dealer GENUINE MOTOR OIL is the official lubricant of the Genuine Scooter Company Be aware that the use of lubricants not approved by Genuine for use in your vehicle can lead to damage to your scooter and may void any warranty The following important information will appear in this manual Caution Refers to procedures that must be followed Otherwise your personal safety and...

Страница 4: ... the state of California you are also covered by a California Emission Control System Warranty Detailed warranty information can be found in your warranty booklet provided separately from this manual Tampering with Noise Control System Prohibited Federal law prohibits the following acts or causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance r...

Страница 5: ...ter on public thoroughfares Safety speed limits vary in accordance with the roads and conditions riding skill and weather Awareness of speed limits is helpful in avoiding traffic accidents It is dangerous to ride on damp or wet roads Therefore high speed should be avoided and special care should be taken when turning Bear this in mind the braking distance on rainy days can be twice as much as on d...

Страница 6: ...ion The high temperature of the muffler may cause burns Please park your scooter to prevent the accidental chance of persons coming into contact with the muffler Modification to the unit is prohibited as it may compromise safety of riding Safety Clothing Recommendation Caution High Temperature Indispensable Maintenance and inspection No Modifications Allowable ...

Страница 7: ...op 15 Kick Starter Lever 16 Main Stand 16 Main Stand Side Stand 16 Seat Lock 1 2 17 Fuel Tank Cap 18 Front Luggage Box 19 Fuel and Oil Recommendations 20 Breaking in of New Scooter 21 Inspection Before Riding 23 Battery Connection 23 Braking Effect and Brake Free Play Inspection 24 Front Brake and Anti Dive Linkage Inspection 24 Tyre Inspection 24 Fuel Inspection 24 Engine Oil Inspection 25 Transm...

Страница 8: ...d Maintenance 31 First Maintenance 31 Maintenance Schedule 32 Body Frame Nuts and Bolts 33 Battery 34 Spark Plug 34 Fuel Hose 35 Air Filter 35 Carburetor 37 Engine Idle Speed Adjustment 37 Throttle Cable Adjustment 37 Hydraulic Brake Fluid 38 Tyres 38 Fuse 39 Troubleshooting 40 Storage Procedures 42 Specifications 44 Reporting Safety Defects 45 ...

Страница 9: ...cooter Right Side View 1 Rear light brake light 2 Rear turning lamps 3 Seat 4 Acceleration grip right switch 5 Head lamp 6 Front turning lamps 7 Front right shock absorber 8 Front right side reflector 9 Main stand 10 Rear footrest 11 Exhaust Muffler 12 Rear right side reflector Scooter Components ...

Страница 10: ...reflector 4 Front left shock absorber 5 Front disc brake 6 Side stand 7 Air filter 8 Kick starter lever 9 Rear disc brake 10 Rear shock absorber 11 Rear left side reflector 12 Rear rack 13 Glove box Warning Rear rack has a maximum payload of 5 kgs Scooter Components 11 12 13 ...

Страница 11: ...mped on the right side frame rail Engine number Chassis number Please write down your scooter s serial numbers below for future reference Note Use your engine number for convenience in purchasing correct spare parts from your dealer Engine Number Chassis Number Serial Numbers Chassis Serial No Engine Serial No ...

Страница 12: ...Tachometer 2 Fuel Gauge 3 Left Right Turn Signal Indicator 4 High Low Beam Indicator 5 Trip Odometer Function Button 6 Odometer mile 7 Battery Voltage Indicator 8 Speedometer mph Instrument Panel Indicators Control Functions ...

Страница 13: ...utton Changing Display between TRIP METER ODOMETER Turn the ignition key to the on position Press the MODE button and release Clear the trip counter history When the display reads TRIP METER press the MODE button and hold for 5 seconds then release when zero is displayed Changing between MPH Km When the display reads ODOMETER press the MODE button and hold for 5 seconds then release Odometer The o...

Страница 14: ...can choose to lock the steering handlebars to prevent theft 1 Turn the handlebars left 2 Insert key into OFF position Press the key in and turn it counterclockwise to LOCK position 3 Pull out key 4 Swing handlebars to check if they are locked 5 To unlock the handlebars move the key from LOCK position and turn clockwise without pressing to OFF position Note If you are having difficulty locking the ...

Страница 15: ...t right signal lamps on or off to notifying other drivers that you are turning left of right Switch is turned to Right Right signal lamps flash Left Left signal lamps flash Center No signal lamps are on Press this button to sound horn Handlebar Switches Beam Switch Turning Signal Lamp Switch Horn Button Control Functions ...

Страница 16: ...gine speed By operating brake levers you can control the speed of the scooter You can decrease your speed or come to a full stop when the lever is fully depressed Brake is applied by squeezing brake lever gently towards the grip Rear brake light will illuminate when lever is squeezed Press this button to turn off engine in the event of an emergency Use the ignition switch to stop the engine in all...

Страница 17: ...ce with the rear wheel off the ground Use the rear rack to assist in lifting the scooter upwards and backwards Always ensure that the scooter is on level ground or pointing uphill on hard standing before putting the scooter on the main stand Never put the scooter on the stand if the machine is pointing downhill or the floor is uneven or on soft or loose ground To use the side stand depress the end...

Страница 18: ...our hands the seat will lift open Carefully push down the rear of the seat the seat is secured to the center section by the sucker the seat will be locked Seat Lock 1 To open the seat as follows To close the seat as follows Seat Lock 2 Control Functions ...

Страница 19: ... the fuel cap tab clockwise Please note Don t use the key to rotate the cap since this can cause the key to break The key and the lock cover should be rotated at the same time Close the fuel cap use the same way There is an Operation Notice decal nearby the fuel cap To open and close the seat as follows Fuel Tank Cap Control Functions Operational Notice With the key inserted and the lock cover in ...

Страница 20: ...tion Do not keep breakables in luggage box Do not keep valuable items in luggage box Do not place fuel and or oil in luggage box Only store water proof items in luggage box Front Luggage Box Control Functions ...

Страница 21: ...ngines that do not have wet clutch systems Other oil types may severely damage your engine and void any warranty All JASO rated oils will display the JASO oil classification on the bottle within an outlined border Many oils claim to meet or exceed JASO ratings but are not officially certified If an oil does not have a 10 character oil code and the JASO MB rating prominently displayed on the label ...

Страница 22: ... operation during the break in period Initial 500 miles Less than 1 2 throttle Initial 1000 miles Less than 3 4 throttle Engine speed should be varied and should not be held at a constant speed This allows the parts to be loaded with pressure and then unloaded allowing the parts to cool This aids the mating process of the parts It is essential that some stress be placed on the engine components du...

Страница 23: ...ing in all engine components will have bedded in and all other parts will have seated in All adjustments should be restored all fasteners should be tightened and the old oil should be replaced Timely first service will ensure optimum service life and performance from the engine Caution First service should be performed as outlined in the inspection and maintenance section of this manual Allow Engi...

Страница 24: ...No play or excessive movement Brakes Correct brake lever free play No obstruction in braking Tyres Correct pressure Adequate tread depth No cracks or cuts Fuel Enough fuel for the planned distance of the journey Lights Operate all lights headlamp tail lamp brake lamp turning lamps Indicators Oil indicator if fitted and turning indicators Horn Correct function and operation Engine oil Sufficient oi...

Страница 25: ...hown in table below adjust to the correct level Correct tyre Pressure Front Wheel 29 psi Rear Wheel 32 psi Note Always carry a tyre pressure gauge with you in your glove box 2 Cracks Damage Foreign Objects and Abnormal Wear Ensure fuel level is sufficient to reach your destination Turn ignition switch to the ON position to see fuel level If fuel gauge indicates low fuel level fuel should be refill...

Страница 26: ...ne 3 Wait at least five minutes to let oil inside engine to run back down into crankcase 4 Loosen refilling oil cap dipstick and remove 5 Clean dipstick of oil residue and insert oil filler cap DO NOT screw in cap to avoid inaccurate measurement and engine damage Remove dipstick again t o check oil level Must be between the reference Marks B and C 6 If necessary fill oil with JASO MB 15W 40 oil to...

Страница 27: ...ening 5 When changing transmission oil open drain plug until all transmission oil flows out Then tighten plug and add new oil via oil filler opening 6 Tighten oil filler screw 1 Start engine and turn on headlamp switch and ensure headlight and rear light are on 2 Use front and rear brake separately checking to ensure brake light is working 3 Use turning signal lamp switch and check if turn signal ...

Страница 28: ...irror is clean and free of damage Check tightness on handlebar mounting 1 Ensure license plate and reflectors are clean and undamaged 2 Ensure that license plate is fixed securely and registration number is clearly visible Rear View Mirrors Inspection Reflectors and License Plate Inspection Inspection Before Riding ...

Страница 29: ... throttle and let engine warm up after being started When the engine is warm 1 Squeeze the rear or front brake lever 2 Open throttle 1 8 1 4 3 Push starter button or depress the kick starter lever Caution Release starter button soon after engine is started to avoid damage to starter motor and gear wheels If engine des not start after several attempts turn throttle grip by 1 8 1 4 and try again Gri...

Страница 30: ...hould be paid to the traffic approaching you from behind 5 Begin driving Release rear brake lever and gradually rotate throttle grip letting scooter gradually accelerate Caution Excessive rotation of grip can lead to the danger of sudden acceleration 6 Adjust Speed The speed of your scooter can be adjusted by turning the throttle grip Rotate grip towards yourself to speed up counterclockwise Gradu...

Страница 31: ...ation should be avoided and an appropriate distance should be kept from the vehicles ahead Please be mindful that the braking distance can double in rainy an icy condition Skidding may occur on wet roads therefore concentrate and be ready to apply the brakes cautiously at any time Check brakes after washing scooter or riding through water After washing the scooter or riding through standing water ...

Страница 32: ... and require diligent and competent servicing For maximum safety inspecting and servicing by an authorized and or qualitied dealer is recommended The first maintenance is the most important During running in all engine parts will have been matched to each other bedding in will have occurred with other parts All parts should be readjusted fasteners tightened and contaminated engine oil and filters ...

Страница 33: ...chever comes first Time Months 1 3 6 9 12 15 12 Engine Oil R R R R R R R Coarse Oil Filter C C C C C C C Air Cleaner I I I I I I Air Filter I I R I I I Gear Oil I I I R I R I Disk Brakes I I I R I I Clutch Shoes I I I I I Tyres I I I I Wheel Bearings I I I I I I Front Fork I I I I I I Steering Bearings I I I Rear Absorber A A A Main Side Stand I I I I I All Fasteners I I L I L I L Battery I I I I ...

Страница 34: ... 3 0 4 Handlebar locating bolt 25 2 5 5 Front fork mounting bolt 45 4 5 6 Master cylinder mounting bolt 10 1 0 7 Brake hose union bolt 23 2 3 8 Brake caliper mounting bolt 26 2 6 9 Bleeding valve 7 5 0 75 10 Front panel bolt 23 2 3 11 Rear axle nut 120 12 0 12 Rear shock bolt 29 2 9 13 Rear brake lever nut 11 1 1 14 Engine bracket mounting bolt nut 98 9 8 15 Engine mounting bolt nut 80 8 0 Body Fr...

Страница 35: ...quires no fluid level nor gravity maintenance NGK CR7HSA Use small brass brush or cleaner to remove carbon deposits at first 500 miles or every 3000 miles going forward Adjust spark plug gap with a thickness gauge to 0 6 0 7mm Spark plug should be replaced every 6000 miles Battery Spark Plug Inspection and Maintenance ...

Страница 36: ...ne through spark plug hole The standard spark plug for this scooter has been carefully selected to meet the vast majority of all operation ranges If spark plug colour indicates a standard spark plug is not applicable for your specific scooter usage consult an authorized dealer before selecting an alternate plug or heat range Selection of improper spark plug can lead to severe engine damage Replace...

Страница 37: ...ring filter element as this may lead to tearing 3 Rinse in warm free running water and allow to dry by using compressed air or warm air dryer 4 Immerse filter element in clean engine oil squeeze excess oil from filter element leaving it slightly wet with oil 5 Reinstall cleaned air filter element in reverse order of removal Be sure that filter element is securely in position and is sealing properl...

Страница 38: ...tory set for the best carburetion Do not attempt to alter its setting There are two items of adjustment possible under normal running 1 Engine idle speed and 2 Throttle cable slack Adjust carburetor idle speed end throttle cable slack periodically 1 Start up the engine and let it warm up 2 After engine warms up turn the throttle stop screw in or out so that engine runs at 1600 200 rpm If you have ...

Страница 39: ...ourneys or with passengers Tyre Pressure Insufficient air pressure in the tyres not only increases tyre wear but also seriously affects the stability of the scooter Under inflated tyres make smooth cornering difficult and over inflated tyres decrease the amount of tyre in contact with the ground which can lead to skids and loss of control Be sure that the tyre pressure is always within the specifi...

Страница 40: ... a larger tyre may result in clearance issues The fuse is located next to the battery If there is any electrical system failure first check the fuse In case the fuse blows there is a 10A spare fuse Caution Always replace blown fuse with correct amperage fuse Never use substitutes e g aluminum foil or wire to replace a blown fuse If spare fuse blows shortly after installation there may be a major e...

Страница 41: ... to come into contact with hot engine exhaust or ignition system Extinguish any smoking materials from any other fire or heat source 7 While holding spark plug firmly against engine crank engine with ignition switch in ON position If ignition system is operating properly a blue spark should jump across spark plug gap If no spark occurs consult dealer for repairs Caution Do not hold spark plug clos...

Страница 42: ...t spark 3 Check engine idle speed Caution Consult authorized dealer before attempting to repair any possible problems especially if machine is within warranty Tampering with machine yourself while under warranty may affect warranty consideration Engine Stalling Troubleshooting ...

Страница 43: ... fuel tank 2 Drain carburetor or run engine for several minutes until remaining fuel has been consumed 1 Remove battery from scooter 2 Clean outside of battery with mild detergent and remove any corrosion from terminals and wiring harness connections 3 Store battery above freezing temperature and connect a suitable battery trickle charger conditioner Inflate tyres to normal specifications See page...

Страница 44: ...rter lever Ensure ignition is in OFF position Reinstall spark plug 4 Reinstall fully charged battery 5 Adjust pressure of tyres as described in Tyre section Page 23 Lubricate all places as instructed in this manual 6 Conduct the inspection before riding as listed in this manual Returning to Service Procedure Storage Procedures ...

Страница 45: ... torque rate Nm r min 10 0 6000 Start mode Electric Engine oil 950ml JASO MB 15W 40 Lubrication type Pressure splash Transmission oil 170ml API GL 4 85W 140 Fuel type Octane rating of 87 or higher Tyre type 110 70 12 Front tyre size Rear tyre size 120 70 12 Inflation Pressure Front 29 PSI Rear 32 PSI Front brake Disc brake Rear brake Disc brake Spark plug NGK CR7HSA Head lamp 12V 35 35W Turning la...

Страница 46: ...e Safety Hotline toll free at 1 888 327 4236 Hearing Impaired TTY 1 800 424 9153 go to http www safercar gov download the SaferCar mobile application or write to Administrator NHTSA 1200 New Jersey Avenue SE Washington DC 20590 You can also obtain other information about motor vehicle safety from http www safercar gov This owner s manual should always remain in your vehicle for reference This manu...

Страница 47: ...46 MEMO ...

Страница 48: ...47 NO COPIES Operation Manual ...

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