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3. Setting up the Lock Aperture

3. Setting up the Lock Aperture

Adjustable Lock Jig

1.

Do not release the clamps or the screws holding 
the fixing plates.

2.

Loosen the screws which secure the template in 
place.

3.

Remove the template.

4.

Loosen the length adjustment screws and move 
the plates to suit the length of the lock.
Example, if the lock is 80mm long then move the 
top plate to 40, and the bottom plate to 40.

5.

The distance between the adjustments plates 
should be 3.3mm longer than the actual lock 
because of the cutter and bush offset (see 
previous page)

6.

Tighten the screws to secure the adjustments 
plates.

7.

Select the correct lock template. See previous 
page.

8.

Insert the template into the jig and tighten the 
screws to secure in place.

9.

Continue to rout the aperture for the lock. Do not 
exceed 5mm depth per pass.

10. Remove the lock jig and square off any corners 

which may obstruct the face plate and lock.

Adjustment
Plates

Fixing 
Plate

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