3
1
IMPORTANT INFORMATION
.........................................4
1.1 Meaning of the Warning and Information note .....................4
1.2 General Information ..............................................................4
1.3 Target Groups .......................................................................5
1.4 Intended Use .........................................................................5
1.5 Use for an Unauthorized Purpose ........................................5
1.6 Product Standards, Safety Regulations ................................5
2
BASIC SAFETY INSTRUCTIONS
.................................6
2.1 General Information ..............................................................6
2.2 Electricity ...............................................................................6
2.3 Mechanical Systems .............................................................6
2.4 Hazardous Substances .........................................................7
2.5 High Temperatures ................................................................7
3
DESCRIPTION
...................................................................8
3.1 Design ...................................................................................8
3.2 Area of Application ................................................................8
3.3 Scope of Delivery ..................................................................9
3.4 Function ................................................................................9
3.4.1 Principles of Vacuum Pump Operation .................................9
3.4.2 Working Principle of Rotary vane pumps ...........................10
3.4.3 Working Principle of Two-Stage Rotary vane pumps......11-12
3.4.4 Oil Functions .......................................................................13
3.4.5 Pump Lubrication ................................................................13
3.4.6 Exhaust Filter ......................................................................13
3.4.7 Gas Ballast ..........................................................................14
4
TECHNICAL DATA
.........................................................15
4.1 Dimensions .........................................................................15
4.2 Pumping Speed / Intake Pressure – Diagram ....................15
4.3 Device Data .........................................................................16
4.4 Motor Data ..........................................................................16
4.5 Lubrication Data ..................................................................17
5
INSTALLATION AND OPERATION
.............................18
5.1 Unpacking ...........................................................................18
5.2 Pump Mounting ...................................................................18
5.3 Pump Location / Environmental Conditions ........................19
5.4 General References ............................................................19
5.5 Installation and Connection ................................................20
5.5.1 Connecting to the Electricity Supply ...................................21
5.5.2 Change the Voltage Setting ................................................21
5.5.3 Motor Protection ..................................................................22
5.6 Starting-up...........................................................................22
5.7 Operating Temperature .......................................................23
5.8 Oil for Drawing off Oxygen ..................................................23
5.9 Gas Ballast Control .............................................................24
5.10 Trap installation and maintenance ......................................24
5.11 Side Panel Fitting Port ........................................................25
5.12 Closing down .......................................................................26
5.13 Storage ................................................................................26
5.14 Scrap Disposal ....................................................................26
6
MAINTENANCE AND SERVICING
.............................27
6.1 Oil Level Control ..................................................................28
6.2 Oil Colour Check .................................................................28
6.3 Oil Change ..........................................................................29
6.3.1 Draining the Oil ...................................................................29
6.3.2 Filling up with Oil .................................................................29
6.3.3 Flushing ...............................................................................30
6.3.4 Frequency of Oil Changes ..................................................30
6.4 Shaft Seal Replacement .....................................................30
6.5 Major Factory Repair ..........................................................30
7
TROUBLESHOOTING
...............................................31-32
8
OVERVIEW OF ACCESSORIES
..................................33
8.1 Overview and Order Numbers ............................................33
9
OVERVIEW OF SPARE PARTS
...................................34
9.1 Service Kit ...........................................................................34
9.2 List of Spare Parts .........................................................35-37
10
WARRANTY
.....................................................................38
11
EC DECLARATION
.........................................................39
CONTENTS