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Operating instruction bladder accumulator BLAK - English

 

3

 

1.2 

Notes on designated application 

The Roth bladder accumulator (Roth pressure equipment) was manufactured exclusively for use as an 
industrial and commercial component designed for acceptance and delivery of pressurised hydraulic 
fluids in hydraulic systems. 
Any use of the pressure equipment other than or beyond as described above or any conversion by the 
operator or others shall be regarded as contrary to designated use, unless by prior written agreement 
of the manufacturer. 

The manufacturer shall accept no liability for damages arising from this. 

The pressure equipment may only be used with non-corrosive fluids in group 2 (Art. 13, PED 
2014/68/EU) on the fluid side and with nitrogen (N2) on the gas side. Wear allowance (e.g. corrosion) 
is not considered. Exceptions may result from the declaration of conformity or from individual 
manufacturer’s specifications of the pressure equipment. 
Pursuant to ISO 4406 the degree of purity of the operating fluid shall be at least 19/17/14 (NAS 1638 
Class 8) or better. 
Depending on the mode of operation, the pressure equipment can be operated in the horizontal 
position. Nitrogen (N2) Class 4.0 (99.99%) or better shall be used. 
If permissible load cycling are specified for specific pressure ranges in the acceptance documentation, 
the operator is responsible for compliance. If the pressure equipment is operated with different 
operating parameters, it is possible that the test intervals for periodic tests will become shorter. Please 
consult the manufacturer in such cases. 

Intended use also includes compliance with the manufacturer’s operating, maintenance and 
servicing instructions. 

 

Furthermore, the operator is obliged to adhere to the legal state regulations according pressure 
equipments in connection with the adherence of the mandatory tests prior to commissioning and 
recurrent tests and must arrange these in compliance with the mandatory periods (see chapter 3.5). 

The commissioning is prohibited until the entire system into which the pressure equipment 
will be installed has been certified compliant with EU directives. 
The fluids required for operation of the pressure equipment is procured and used by the 
operator. Proper treatment of these fluids and the associated dangers are the sole 
responsibility of the operator. 

Furthermore, the selections of a fluid are into consideration low-risk operation based on 
experience gained by the operator in the course of repeated use thereof in pressure 
equipment. 
We recommend you also concluding guarantee agreements with suppliers of the fluids. 

Please request written approval from the “manufacturer” in cases of special uses or if you 
have queries. 

To prevent the bladder from touching the bladder connection, the pre-inflation pressure (P

0

must be at least 1/4 of the maximum operating pressure (P

2

).  

To prevent the oil valve from closing and to extend the bladder’s service life, the pre-inflation 
pressure (P

0

) should not exceed 9/10 of the minimum operating pressure (P

1

). 

Содержание BA-BLAK-CE-EN

Страница 1: ...OPERATING INSTRUCTION BLADDER ACCUMULATOR Type BA BLAK CE EN Language English Edition 09 2016 Revision 01 Translated from German original ...

Страница 2: ...ulator Roth pressure equipment Translation If sold to a country in the EEA this operating instruction must be translated into the language of the country in which the machine is to be used Should the translated text contain incongruities the original operating manual German must be consulted or the manufacturer contacted for clarification Copyright No part of this publication may be reproduced tra...

Страница 3: ...__________________________________________________ 7 4 Dangers ____________________________________________________________________ 9 4 1 General hazard notes__________________________________________________________ 9 4 2 Installation of spare and wearing parts ____________________________________________ 9 4 3 Cleaning maintenance and repair work ___________________________________________ 9 5 I...

Страница 4: ...ated application 1 1 Overview of standard Roth pressure equipment The pressure equipment essentially consist of the following components 1 Accumulator shell 2 Gas bladder 3 Valve on gas side 4 Valve on oil side Figure 1 1 Overview of standard Roth pressure equipment ...

Страница 5: ...with different operating parameters it is possible that the test intervals for periodic tests will become shorter Please consult the manufacturer in such cases Intended use also includes compliance with the manufacturer s operating maintenance and servicing instructions Furthermore the operator is obliged to adhere to the legal state regulations according pressure equipments in connection with the...

Страница 6: ...ressed gas 2 2 Filling and testing the pressure equipment During or after filling with N2 use foaming agents to test all screwed connections shut off valves connections and joints for gas tight sealing In principle use Roth filling and testing device and observe the relevant operating instruction The pre inflation pressure P0 depends on the ambient temperature isochore behavior of N2 see Chapter 2...

Страница 7: ...ferent at the time of filling or checking P0 the diagram may be used to find the pressure corresponding to that temperature when filling or checking Example Assume a gas system at 155 bar of pressure at a gas temperature of 20 C If the gas temperature rises to 35 C the intersection 155 bar at 20 C will shift to the next pressure temperature curve to intersect the vertical 35 C temperature line The...

Страница 8: ...pressure equipment after final assembly final coating 3 2 Identification Nameplate The pressure equipment has a nameplate and acceptance certificate attached These show essential technical data Changing data and markings without prior written approval of the manufacturer is strictly prohibited The pressure tank nameplate will always be binding should there be discrepancies between data for differe...

Страница 9: ...ational implementations of framework Directive 89 391 EEC as amended and the associated individual directives including specifically Directive 2009 104 EC as amended on the minimum requirements for safety and health of employees working with work materials must be observed and complied within the EEA European Economic Area The BetrSichV Operational Safety Ordinance transposes Directives 89 391 EEC...

Страница 10: ...orking material protective equipment and maintenance product disposal waste disposal laws material disposal waste disposal laws cleaning cleaning agents and disposal and environmental protection will be complied with Local regulations must be observed during installation and commissioning carried out by the operator itself e g acceptance testing etc ...

Страница 11: ...ing parts The manufacturer s guarantees will lapse should parts that have not been tested or approved by the manufacturer be installed Pressure retaining components must only be replaced by or with the approval of the manufacturer Renewed acceptance testing by a notified body will be required The N2 concentration in the environment may increase when N2 is filled or drained Adequate ventilation mus...

Страница 12: ...ortation see Fig 1 1 Pos 1 Consult the drawing for the weight of the pressure equipment or its components Take note of the centre of gravity 5 3 Storage Intermediate storage packaged The pressure equipment and the spare and replacement parts are delivered to allow for storage up to 3 months Storage conditions Closed and dry room according to the designated operating conditions Storage packaging fo...

Страница 13: ...s may occur at the limits of operating conditions The operator should provide suitable protection Consult Chapter 6 for service notes and test schedules Use the fastening hardware provided by the manufacturer to ensure that all parts will be securely fastened Before assembly Check the delivery for transport damage to ensure that it is technically intact Instruct the qualified staff Prior to commis...

Страница 14: ... to check all screwed connections shut off valves connections and joints for gas leakages Check the N2 pre inflation pressure P0 Regularly check the internal coating for wear when using abrasive or corroding fluids 6 2 Initial operating repeated inspection and periods of repeated inspection Initial operating In Germany the pressure equipment is subject to the Operational Safety Ordinance 15 will a...

Страница 15: ...les Foreign inclusions in rubber Manufacturing or material defect Poor vulcanisation Check gas valve Bladder is brittle rigid porous and carbonised Operating ratio greater than 1 4 thus compression temperature too high N2 heating up excessively Oil temperature too high Calculate new inflation pressure and set set oil temperature to permissible value Bladder is porous and swollen Unsuitable fluid e...

Страница 16: ...mergency Off systems or fast pressure relief action should therefore preferably be defined and documented in the work instructions of the operator 9 Dissembling disposal Ensure that the pressure equipment is depressurised on the gas and oil sides before disposal Sort the pressure equipment by materials to be disposed in accordance with applicable local environmental regulations Decontaminate and d...

Страница 17: ...Operating instruction bladder accumulator BLAK English 15 Notes ...

Страница 18: ...16 Operating instruction bladder accumulator BLAK English Notes ...

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Страница 20: ...Operating instruction bladder accumulator BLAK English Technical changes reserved ...

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