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Replacing RES-222/RES-440
Old setting ranges on the RES-222:
New setting ranges on the RES-440:
The table below compares the two controllers.
These settings can be taken as a guide (e.g. when
the controller is started up for the first time):
5. Install the RES-440 controller in place of the
RES-222. The terminals of the two controllers are
identical. The existing connector plug-in parts can
be used without rewiring.
6. Switch on the line voltage.
7. A power-up message appears on the display when
the controller is switched on to indicate that it has
been started up correctly.
8. One of the following states then appears:
9. Select the language and reset the controller to the
factory settings.
Press the
key for at least 2s (to open the
Configuration menu). Step 20 is displayed. Select
the desired language with the
keys.
Confirm your selection by pressing
. Press the
key to display step 21 (factory settings). Press
the
key to confirm the factory settings (an
acknowledgment message appears). Step 22 is
displayed next.
10.Set the temperature range to 500°C
(Only if you have so far been using an
RES-222-0-5 controller)
Then set "Alloy 20, max 500°C" with the
keys in step 22. Confirm your selection by pressing
.
11.Set the function of relay K1
Press the
key repeatedly until step 29 is
displayed. Select "Relay K1 active if Tact = Tset"
with the
keys. Confirm your selection by
pressing
. Press the
key for at least 2s (to
return to the main or Alarm menu).
12.Calibrate the zero point
Activate the AUTOCAL function while the
heatsealing band is still cold.
Press the
key repeatedly until step 7 is
displayed. Then select the AUTOCAL function by
pressing the
key. If this function is executed
correctly, the main menu is displayed again
automatically.
If the zero has not been calibrated successfully, an
error message appears on the display. In this case
the controller configuration is incorrect (
ª
see
section „Controller configuration“ of the RES-440
documentation and the ROPEX Application Report).
Configure the controller correctly and repeat the
AUTOCAL function.
RES-222
RES-440
DIP switch
ON
U
2
1
1
2
2
3
3
4
3
I
2
5
4
1 2 3 4 5
ON
1
2
3
4
5
Switch
No.
20-60
3- 10 8- 30
50-80
U
2
V
( )
U ( V )
2
I
2
( A )
1-10 6-60 20-120
30 - 100
60 - 200
120 - 400
OFF
OFF
OFF
ON
ON
ON
DIP-SWITCH
ON
1
2
3
4
5
1 2 3 4 5
ON
DISPLAY
ACTION
Main menu
Shows the SET and ACTUAL
temperatures or the dynamic bar
Go to 9
Shows error code 104, 106, 109
or 211
Go to 9
Shows error code 101…103,
201…203, 801 or 9xx
Fault diagnosis
(
ª
RES-440
documentation)
ENTER
HAND
RESET
ENTER
HAND
RESET
ENTER
HAND
RESET
ENTER
HAND
RESET
ENTER
HAND
RESET
