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Rockwell Automation Publication 440G-UM003A-EN-P - February 2020

Table of Contents

Chapter 5

Wiring

Notes on c-UL-us . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  23

Device Connection (M12, 5-pin). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  23

Device Connection (M12, 8-pin). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  24

Connect Safety Switches with T-connectors . . . . . . . . . . . . . . . . . . . . .  25

Chapter 6

Commissioning

Switch On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  27

Thorough-check Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  27

Chapter 7

Maintenance and 
Troubleshooting

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  29

Clean the Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  29

Regular Thorough Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  29

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  29

Appendix A

Specifications

Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  31

Approximate Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  34

Appendix B

Ordering Information

Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  35

Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  35

Appendix C

Replacement Parts/Accessories

Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  37

Accessories  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  37

Appendix D

Declaration of Conformity (DoC)

EU DoC (excerpt)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  39

Complete EU DoC for Download. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  39

Index 

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  41

Содержание 440G-EMAS

Страница 1: ...440G EZ Interlocking Safety Switch Catalog Numbers 440G EZS21STL05J 440G EZS21STL05H User Manual OriginalInstructions...

Страница 2: ...nformation circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited T...

Страница 3: ...Function 9 Product Features 9 Product Models 10 Locking Principle 10 Protective Functions 11 Status Indicators 11 Chapter3 Project Planning Manufacturer of the Machine 13 Operating Entity of the Machi...

Страница 4: ...ough check Requirements 27 Chapter7 Maintenance and Troubleshooting Maintenance 29 Clean the Switch 29 Regular Thorough Check 29 Troubleshooting 29 AppendixA Specifications Technical Data 31 Approxima...

Страница 5: ...radley Industrial Automation Glossary publication AG 7 1 Additional Resources These documents contain additional information concerning related products from Rockwell Automation You can view or downlo...

Страница 6: ...6 Rockwell AutomationPublication 440G UM003A EN P February 2020 Preface Notes...

Страница 7: ...f or tampering with the safety switch invalidates any warranty from Rockwell Automation in addition any responsibility and liability of Rockwell Automation for damage and secondary damage that this ac...

Страница 8: ...ce on the machine to be able to assess whether it is in an operationally safe state Operation and Maintenance For operation and maintenance a person is considered competent when they have the expertis...

Страница 9: ...If the protective device is closed the actuator is led to the sensor When the actuation field is reached the actuator code is read out and evaluated by RFID If the code is valid the safe output signa...

Страница 10: ...locking device input If voltage is interrupted the locking device is unlocked and the protective device can be opened immediately The locking device is not monitored which means that the safety switc...

Страница 11: ...atus Indicators The safety switch displays important status information with the status indicators Figure 3 Status Indicators Item Name Color Description 1 OSSD Green Red Green when the OSSD pair is i...

Страница 12: ...12 Rockwell AutomationPublication 440G UM003A EN P February 2020 Chapter 2 Product Overview Notes...

Страница 13: ...e safety switches must not be defeated that is contacts jumpered rotated away removed or rendered ineffective in any other way If necessary put measures in place to reduce possibilities for defeat ATT...

Страница 14: ...holds the actuator As the anchor plate has rotating bearings the gravitational force rotates the actuator surface away from the sensor surface and the OSSDs go into the OFF state Mounting Methods The...

Страница 15: ...ure 4 Dual channel and isolated connection of OSSD 1 and OSSD 2 The machine must switch to the safe state at any time if at least one OSSD in an OSSD pair switches to the OFF state Prevent the formati...

Страница 16: ...th the HIGH signal level nonisolated If the actuator is removed from the response range of the sensor or there is a device fault the OSSDs signal the OFF state with the LOW signal level The safety swi...

Страница 17: ...is no internal activation or deactivation of the locking solenoid through the safety switch The locking device and locking force are not monitored When the machine starts the following sequence must...

Страница 18: ...manipulation The manufacturer and operating entity must define the type and frequency of the thorough checks on the machine based on the application conditions and the risk assessment The process of d...

Страница 19: ...nted in the fixed part of the protective device for example door frame There must be a suitable recess in the mounting surface The thickness of the mounting surface must be between 1 5 3 mm 0 06 0 12...

Страница 20: ...ng screw hexagon socket 2 mm 0 08 in and remove the cover plate 2 Mount the sensor on the fixed part of the protective device with 4 x M4 screws and secure it with four nuts For surface mount mount th...

Страница 21: ...e fixing screws to 1 N m Mount the Actuator 1 Align the actuator to the mounted sensor 2 Mount the actuator on the moving part of the protective device for example door with 4 x M4 screws Tightening t...

Страница 22: ...22 Rockwell AutomationPublication 440G UM003A EN P February 2020 Chapter 4 Installation Notes...

Страница 23: ...ured with 2 A fuse Device Connection M12 5 pin Figure 8 Device Connection Pin Assignment Male Connector M12 5 pin A coded Pin Wire Color 1 1 Applies to the extension cables recommended as accessories...

Страница 24: ...nation Description 1 White Aux Application diagnostic output not safe 2 Brown 24V DC Safety switch voltage supply 3 Green Magnet Magnet activation 24V DC 4 Yellow In 2 OSSD 2 input 2 2 When used as an...

Страница 25: ...r S to above catalog numbers for stainless steel connectors example 889DS F5AC 1 1 m 3 3 ft 889D F8ABDM 1 2 m 6 6 ft 889D F8ABDM 2 5 m 16 4 ft 889D F8ABDM 5 10 m 32 8 ft 889D F8ABDM 10 4 5 pin Patchco...

Страница 26: ...26 Rockwell AutomationPublication 440G UM003A EN P February 2020 Chapter 5 Wiring Notes...

Страница 27: ...achine The documentation corresponds to the state of the machine including the protective device Qualified safety personnel or specially qualified and authorized personnel must conduct the thorough ch...

Страница 28: ...28 Rockwell AutomationPublication 440G UM003A EN P February 2020 Chapter 6 Commissioning Notes...

Страница 29: ...se any substances that hinder the wetting properties of lacquers We recommend anti static cleaning agents IMPORTANT Conduct the thorough checks according to the instructions from the manufacturer and...

Страница 30: ...itispossiblethatthedangerousstateofthemachine maynotbe stopped or not stopped in a timely manner Do not repair device components Do not modify or manipulate device components Apart from during the pro...

Страница 31: ...08 Safety Classification Guard door sensing and lock monitoring PLe Category 4 per ISO 13949 1 SIL 3 per IEC 61508 and IEC 62061 Certifications CE Marked for all applicable EU directives c UL us UL 50...

Страница 32: ...switch is connected Supply voltageVv sensor 24V DC 19 2 28 8V Class 2 supply Supply voltageVv magnet 24V DC 19 2 28 8V Class 2 supply Supply voltage when an cascade is connected Supply voltageVv sens...

Страница 33: ...and overload proof 1 Application diagnostic output Aux 25 mA max 1 short circuit protected resistive load 1 A higher load affects the behavior of the status indicators see Status Indicators on page 1...

Страница 34: ...Z Sensor Actuator mm in Figure 12 Flush Mounting mm in 122 4 8 42 1 65 14 5 0 57 6 5 0 26 4 5 0 18 44 1 73 34 1 34 24 0 94 5 5 0 22 10 0 39 60 2 36 44 1 73 120 4 73 5 7 0 22 L 12 5 0 49 1 17 8 0 70 3...

Страница 35: ...ents Safety switch Actuator Four protective caps Safety note Mounting instructions Ordering Information Table 11 440G EZ Product Selection Sensor ConnectionType Cat No Electromagnetic switch Cable wit...

Страница 36: ...36 Rockwell AutomationPublication 440G UM003A EN P February 2020 Appendix B Ordering Information Notes...

Страница 37: ...DC Micro M12 Cables Description Cat No 8 pin cordset female straight 889D F8AB x 1 1 Replace the x with a 2 2 m 5 5 m or 10 10 m for standard cable lengths 8 pin patchcord female straight 889D F8ABDM...

Страница 38: ...38 Rockwell AutomationPublication 440G UM003A EN P February 2020 Appendix C Replacement Parts Accessories Notes...

Страница 39: ...the manufacturer below hereby declares that the product complies with the regulations of the EU directive s below including all relevant changes and that it is based on the relevant standards and or t...

Страница 40: ...40 Rockwell AutomationPublication 440G UM003A EN P February 2020 Appendix D Declaration of Conformity DoC Notes...

Страница 41: ...trical installation 8 electrical control integration 15 requirement 16 F features product 9 flush mount 19 function 9 protective 11 I indicator status 11 information safety 7 installation 19 electrica...

Страница 42: ...verview 9 project planning 8 13 protective function 11 Q qualified personnel requirement 8 R regular thorough check 29 replacement part 37 requirement electrical control 16 minimum thorough check 18 q...

Страница 43: ......

Страница 44: ...ytoatechnicalsupport engineer http www rockwellautomation com global support direct dial page Literature Library Installation Instructions Manuals Brochures and Technical Data http www rockwellautomat...

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