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RockShox 35 2020, Руководство по обслуживанию, Страница: 9 / 47

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9

Exploded View - 35™ Gold RL - DebonAir™

E x p l o d e d   V i e w   -   3 5 ™   G o l d   R L   -   D e b o n A i r ™

Retaining screw

3 5   G o l d   R L   R

Compression 

adjuster knob

Detent spring

Crown

Compression damper

Dust wiper seal

Foam ring

Rebound damper piston

Rebound damper shaft

Rebound damper seal head

Retaining ring

Maxle™ Stealth

Rebound adjuster knob

Steerer tube

Air cap

Air valve

Air spring top cap

Bottomless Token(s)™ 

 

(optional) 

(32 mm black)

Upper tube

Sag o-ring

Air spring piston

Top out bumper

All-Travel spacer(s)

 (optional)

Retaining ring

Retaining washer

Bumper

Air spring seal head

Air spring shaft

Crush washer

Bottom bolt

Retaining screw

Remote spool

Remote cable 

  stop collar

Air Spring Assembly

Compression Damper 
Assembly

Rebound Damper 
Assembly

Brake hose guide

Set screw

Set screw

Crush washer retainer

Lower leg

Wave spring

Base plate

Arch

Содержание 35 2020

Страница 1: ...SERVICE MANUAL GEN 0000000005886 Rev A 2019 SRAM LLC 2020 35...

Страница 2: ...lso entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure LIMITATIONS OF LIABILITY To the extent allowed by l...

Страница 3: ...SAFETY FIRST We care about YOU Please always wear your safety glasses and protective gloves when servicing RockShox products Protect yourself Wear your safety gear...

Страница 4: ...ICE 12 200 HOUR SERVICE LOWER LEG SEAL SERVICE 14 AIR SPRING SERVICE 17 200 HOUR SERVICE AIR SPRING REMOVAL 17 AIR SPRING TRAVEL CHANGE AND BOTTOMLESS TOKENS OPTIONAL 23 DEBONAIR TRAVEL AND BOTTOMLESS...

Страница 5: ...additional information about RockShox remotes user manuals are available at www sram com service Clean the exterior of the product with mild soap and water to avoid contamination of internal sealing...

Страница 6: ...hox x Abbey Bike Tools 35 mm Flangeless Dust Seal Installation Tool RockShox shock pump Bicycle Tools Bicycle work stand Downhill tire lever Shock pump Common Tools Hex bit sockets 2 2 5 5 mm Hex wren...

Страница 7: ...iction Extends bushing lifespan Every 200 hours Perform damper and spring service Extends suspension lifespan Restores small bump sensitivity Restores damping performance R e c o r d Y o u r S e t t i...

Страница 8: ...ght wt Oil Height mm Volume mL Oil Weight wt Volume mL Oil Weight wt and or Grease Volume mL Oil Weight wt Volume mL 2020 35 Gold RL Motion Control 5 85 90 170 15 10 DebonAir 5 2 15 10 RL R Oil Height...

Страница 9: ...ound adjuster knob Steerer tube Air cap Air valve Air spring top cap Bottomless Token s optional 32 mm black Upper tube Sag o ring Air spring piston Top out bumper All Travel spacer s optional Retaini...

Страница 10: ...ON EYE HAZARD Verify all pressure is removed from the fork before proceeding Failure to do so can result in injury and or damage to the fork Wear safety glasses Turn the rebound adjuster knob counter...

Страница 11: ...s not slide off of the upper tube or if oil does not drain from either side the press fit of the shaft s into the lower leg may still be engaged Reinstall the bottom bolts 2 to 3 turns and repeat the...

Страница 12: ...12 Lower Leg Service 5 0 H o u r S e r v i c e L o w e r L e g S e r v i c e Remove the foam rings Clean the foam rings Replace the foam rings if worn damaged or excessively contaminated 1 Pick 2...

Страница 13: ...ngs under the wiper seals Confirm the foam rings are installed evenly and sqaure in the space under the wiper seals and do not protrude out of the groove Saturate the foam rings with suspension oil 50...

Страница 14: ...Place the tip of a downhill tire lever under the wiper seal Press down on the downhill tire lever handle to remove the seal Repeat on the other side Discard the wiper seals NOTICE Keep the lower leg...

Страница 15: ...e narrow end of a new wiper seal into the recessed end of the 35 mm Dust Seal Installation tool NOTICE If the RockShox x Abbey Bike Tools installation tool is used confirm the 35 mm installation puck...

Страница 16: ...bbey Bike Tools installation tool is used use a mallet to seat the seal Repeat on the other side NOTICE Only press the wiper seal into the lower leg until it is flush with the top surface of the lower...

Страница 17: ...injury and or damage to the fork Remove the air spring top cap Clean the upper tube threads Remove the top cap o ring and discard it Apply grease to a new o ring and install it Push the air shaft into...

Страница 18: ...taining ring Use your finger to guide the retaining ring over the air spring shaft Thread the shaft bolt into the end of the air spring shaft and pull the shaft out Wrap a shop towel around the bottom...

Страница 19: ...19 Air Spring Removal Push the air shaft in then pull the air shaft out firmly to dislodge the seal head Remove the air spring assembly from the upper tube Remove the bolt 7...

Страница 20: ...a scratch is visible the air spring assembly may need to be replaced Remove the o ring seal from the air piston and discard it Clean the air piston Apply grease to a new o ring seal and install it NO...

Страница 21: ...ng gland of the seal head Apply grease to the new inner o ring and insert it into the inner gland Apply grease to the ball end of a second clean 8 mm hex wrench and use it to push the inner o ring int...

Страница 22: ...pper tube Inspect the inside and outside of the upper tube for damage NOTICE Scratches on the inside surface of the upper tube can cause air to leak If an internal scratch is visible the crown steerer...

Страница 23: ...o fine tune the spring curve and bottom out feel Use the table below to help determine the number of Bottomless Tokens that can be used with each fork travel option If fork travel is changed from stoc...

Страница 24: ...ork and create greater ramp at the end of the fork travel Add Tokens to tune your fork s bottomless feel See Air Spring Travel Change and Bottomless Tokens for the maximum number of Tokens for your fo...

Страница 25: ...r i n g I n s t a l l a t i o n Apply a liberal amount of grease to the inside of the upper tube from the end of the tube to approximately 60 mm into the tube Install the top out bumper onto the shaf...

Страница 26: ...ped or added if travel is reduced seal head and seal head bumper All Travel Refer to page 23 for spacer configurations Install the retaining washer a new wave spring and the base plate in that order o...

Страница 27: ...into the upper tube Firmly push the air piston into the upper tube Position the A flat retaining washer into the upper tube followed by the B wavy washer Press the base plate into the upper tube unti...

Страница 28: ...upper tube while installing the retaining ring into the groove Confirm the retaining ring is properly seated in the retaining ring groove by using the retaining ring pliers to rotate the retaining ri...

Страница 29: ...29 Air Spring Installation Install the air spring top cap into the upper tube and tighten it 11 24 mm 28 2 N m 250 in lb...

Страница 30: ...l RL Turn the compression adjuster knob counter clockwise to the full open position Remove the retaining screw and remove the compression damper adjuster knob RL R Loosen the set screw and remove the...

Страница 31: ...r motion NOTICE Do not force the damper out of the upper tube if there is resistance This can cause separation of the piston from the damper tube Remove the fork from the work stand and pour the suspe...

Страница 32: ...er the rebound shaft NOTICE Do not scratch the rebound damper shaft Scratches will allow oil to leak into the lower leg resulting in reduced damper performance and potential damage to the fork Pull th...

Страница 33: ...pper tube Inspect the inside and outside of the upper tube for scratches NOTICE Scratches on the inside surface of the upper tube can cause oil to leak If an internal scratch is visible the crown stee...

Страница 34: ...and discard them Apply grease to new o rings and install them Remove the bottom bolt Remove the rebound damper seal head Clean the rebound damper shaft and inspect the shaft for scratches NOTICE Scrat...

Страница 35: ...35 Damper Service Remove the inner and outer seal head o rings and discard them Apply grease to the new o rings and install them 3...

Страница 36: ...36 Damper Service Remove the glide ring and discard it Install a new glide ring Install the seal head onto the rebound damper shaft 4 5...

Страница 37: ...rper edged side and a rounder edged side Installing retaining rings with the sharper edged side facing the tool will allow for easier installation and removal Install the retaining ring into the upper...

Страница 38: ...38 Rebound Damper Installation Pull the rebound damper shaft out to the fully extended position and remove the bottom bolt 4...

Страница 39: ...ces available travel and can damage the fork Too little suspension oil decreases damping performance RL Use the compression adjuster knob to open the valve A Rotate the knob counter clockwise until it...

Страница 40: ...per tube and tighten it RL Apply grease to the top cap detents and detent spring RL Install the adjuster knob with the tab in the 7 8 o clock unlocked position Install and tighten the retaining screw...

Страница 41: ...d permanent damage to the set screw threads do not over tighten the set screw Install the remote spool A onto the hex adjuster with the cable set screw B 20 40 degrees from the edge of the cable stop...

Страница 42: ...r seals Install the lower leg assembly onto the upper tubes and slide it just enough to engage the upper bushings with the upper tubes NOTICE Make sure both wiper seals slide onto the tubes without fo...

Страница 43: ...ot exceed the recommended oil volume per leg as this can damage the fork Slide the lower leg assembly toward the crown until it stops The spring and damper shafts should be visible through the bottom...

Страница 44: ...tall a new crush washer retainer and crush washer onto each bolt NOTICE Do not damage the bolt threads Do not reuse crush washers or crush washer retainers Dirty or damaged crush washers can cause oil...

Страница 45: ...to your pre service recorded settings or use the air chart on the fork s lower leg and pressurize the air spring You may see a drop in the indicated air pressure on the pump gauge while filling the a...

Страница 46: ...and registered trademarks of the following companies Abbey Bike Tools is a trademark owned by Abbey Bike Tools LLC Boost is a trademark owned by Trek Bicycle Corporation Liquid O Ring is a registered...

Страница 47: ...598 8 Chung Shan Road Shen Kang Hsiang Taichung City Taiwan R O C WORLD HEADQUARTERS SRAM LLC 1000 W Fulton Market 4th Floor Chicago Illinois 60607 U S A EUROPEAN HEADQUARTERS SRAM Europe Paasbosweg 1...

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