INSTALLATION INSTRUCTIONS-
WIRING-continue
Page 3
Red
Red
Red
Red
Red
Red
Red
Red
Black
Black
Black
Black
Brown
Brown
Brown
Brown
Brown
Brown
Brown
Brown
Red
Red
Red
Red
(to
(to
(to
(to
igniti
on)
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Blue
Winch
Winch
Winch
Winch
Black
Black
Black
Black
Red
Red
Red
Red
Remote
Wireless remote
control
Solenoid
Yellow
Blue
Battery
Handlebar
remote
Master switch
2. For RP3500,RP5000 & RES4000
RP2000 RP5000 REW4000
1) Plan a rout for the wiring from the point
of the vehicle where winch will be
mounted,or used to the battery. This
route must be secure, out of the way
of moving parts, road devris,or any
possibility of being damaged by
operation of the vehicle.Fig.6
2) Route the cables from the solenoid to
the battery and from solenoid to winch.
Follow the precautions discussed above.
3) Attach the wires from the solenoid
to the terminals on the winch.
4) Attach the Master Switch(or Circuit
Breaker) to the positive terminal on
battery-optional.
5) Attach the red battery cable to Master
Switch(or Circuit Breaker)-optional.
6) Attach the black battery cable directly to the
negative terminal of the battery.
7) Wire in the switch controller.
8) The cable leading from the switch controller has a red wire extending
out from its side. Connect this to an ignition circuit(switched by the
vehicle’s key) to help prevent accidental starting. The winch will not
operate if that wire is not properly connected.
optional
(Circuit Breaker)
Fig.6
NOTE:
1) If not attaching the winch to a vehicle, attach the ignition wire to the positive
battery terminal. If this is not done, the winch will not operate.
2
)
When attaching wires to the motor terminals, hold the inner nut with second
wrench to avoid the terminals from rotating in the house. This will help
avoid internal wire breakage.
3)
The attachment of the motor cables determines the operation of the
controller’s button. After the unit is mounted and powered, check the
direction of the power IN and power OUT on the controller button. If you
wish to change the direction on the controller, disconnect the battery cables
from the battery. Switch the motor cable connections on the motor assembly,
then reconnect the battery cables.
WARNING:
Fig.7
Do not use a dirty, corroded or leaking battery. Only use a 12V automotive battery in good condition.
To
prevent serious injury from explosion due to sparking at the battery connection, disconnect the battery
cables before making other wiring connections.To prevent serious injury from leaking battery acid.