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9. "HOW-TO" MAINTENANCE

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27

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ENGINE OIL CHANGE

■

Change engine oil every 100 hours.
(For new engine, change oil after 20
hours.)

(a) Drain oil by removing the drain plug

and the oil filler cap while the engine
is warm.

(b) Reinstall the drain plug and fill the

engine with oil until it reaches the
upper level on the oil filler cap.

OIL DRAIN PLUG

■

Use fresh and high quality lubricating oil to the specified level as directed on
page

6. If contaminated or deteriorated oil is used or the quantity of the engine

oil is not sufficient, the engine damage will result and its life will be greatly
shortened.

1. Urethane Foam Element

Wash and clean the urethane foam with detergent. After cleaning, dry it.
Clean the urethane foam element every 50 hours.

2. Paper element

Clean by tapping gently to remove dirt and blow off dust.
Never use oil. Clean the paper element every 50 hours of operation, and
replace element set every 200 hours.

Clean and replace air cleaner elements more often when operating in dusty
environments.

Do not wash elements with
kerosene, gasoline or oil.

［

CAUTION

］

CLEANING AIR CLEANER

A dirty air cleaner element will cause
starting difficulty, power loss, engine
malfunctions, and shorten engine life
extremely. Always keep the air cleaner
element clean.

Oil capacity . . . . 1.2 liters

RGV7500RAi取説̲GU2018 05.4.4 1:26 PM ページ27

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Содержание RGV7500

Страница 1: ...3ZZ9020169 ISSUE EMD GU2018 November 2004 CE SK PRINTED IN JAPAN MODEL ...

Страница 2: ...ng on the size of the engine a selection of time periods can be used to measure the Air Index level see below Descriptive Term Applicable to Emissions Durability Period Moderate 50 hours engine from 0 to 80 cc 125 hours engine greater than 80 cc Intermediate 125 hours engine from 0 to 80 cc 250 hours engine greater than 80 cc Extended 300 hours engine from 0 to 80 cc 500 hours engine greater than ...

Страница 3: ... scheduled replacement point for that part 1 Fuel Metering System i Carburetor and internal parts and or pressure regulator or fuel injection system ii Air fuel ratio feedback and control system if applicable iii Cold start enrichment system if applicable iv Regulator assy gaseous fuel if applicable 2 Air Induction System i Intake manifold if applicable ii Air filter 3 Ignition System i Spark plug...

Страница 4: ...records covering the performance of regular maintenance in the event questions arise These receipts and maintenance records should be transferred to each subsequent owner of the engine ROBIN AMERICA reserves the right to deny warranty coverage if the engine has not been properly maintained Warranty claims will not be denied however solely because of the lack of required maintenance or failure to k...

Страница 5: ... years If any emission related part on your engine is defective the part will be repaired or replaced by FUJI OWNER S WARRANTY RESPONSIBILITIES As the engine owner you are responsible for the performance of the required maintenance listed in your Owner s Manual FUJI recommends that you retain all receipts covering maintenance on your engine but FUJI cannot deny warranty solely for the lack of rece...

Страница 6: ...pairs are performed 2 WARRANTY PERIOD This warranty continues for a period of two 2 years and applies only to the repair replacement or adjustment of the component parts that are not scheduled for replacement as required maintenance Further component parts which are scheduled only for regular inspection to the effect of repair or replace as necessary are warranted for the warranty period Any warra...

Страница 7: ... dealer or warranty station s place of business during normal business hours In all cases a reasonable time not to exceed 30 days must be allowed for the warranty repair to be completed after the engine is received by the authorized service dealer or warranty station G MAINTENANCE REPLACEMENT AND REPAIR OF EMISSION RELATED PARTS Only warranted engine replacement parts approved by FUJI should be us...

Страница 8: ...ay deny a warranty claim if your failure to perform required maintenance resulted in the failure of warranted part The proof which you maintain should be given to each subsequent owner of the engine You are responsible for performing the scheduled maintenance described below based on the procedures specified in the 2005 and later Owner s Manual The scheduled maintenance below is based on a normal ...

Страница 9: ... instructions Do not operate the generator before you have read and understood the instructions Failure to do so could result in death personal injury or equipment damage WARNING Indicates a strong possibility of severe personal injury loss of life and equipment damage if instructions are not followed CAUTION Indicates a possibility of personal injury or equipment damage if instructions are not fo...

Страница 10: ...OPERATION CHECKS 6 5 OPERATING PROCEDURES 11 6 WATTAGE INFORMATION 22 7 SPARK ARRESTER 24 8 MAINTENANCE SCHEDULE 25 9 HOW TO MAINTENANCE 27 10 PREPARATION FOR STORAGE 30 11 TROUBLESHOOTING 31 12 WIRING DIAGRAM 32 13 OPTIONAL PARTS 34 RGV7500RAi取説 GU2018 05 4 4 1 24 PM ページ09 ...

Страница 11: ...y structure or building during use If the generator must be used indoors the area must be well ventilated and extreme caution must be taken regarding the discharge of exhaust gases Do not enclose the generator nor cover it with a box The generator has a built in forced air cooling system and may become overheated if it is enclosed If generator has been covered to protect it from the weather during...

Страница 12: ...ach and every use Failure to do so can be fatal Do not contact the generator to a commercial power line Connection to a commercial power line may short circuit the generator and ruin it or cause electric shock hazard Use the transfer switch for connecting to domestic circuit No smoking while handling the battery The battery emits flammable hydrogen gas which can explode if exposed to electric arci...

Страница 13: ...s and warnings Keep all instruction manuals and literature in a safe place for future reference Use only LISTED extension cords When a tool or appliance is used outdoors use only extension cords marked For Outdoor Use Extension cords when not in use should be stored in a dry and well ventilated area Always switch off generator s no fuse breaker and disconnect tools or appliances when not in use be...

Страница 14: ...e Gasoline Engine Displacement 404 cm3 Fuel Automotive unleaded gasoline Fuel tank capacity 7 26 US gal 27 5 liter Rated continuous operation Approx 7 0 hours Starting system Recoil Electric starter Dimension Length 27 2 in 690 mm 33 9 in 860 mm Width 20 9 in 530 mm High 20 9 in 530 mm Dry weight 198 4 lb 90 kg 209 4 lb 95 kg 60 Hz 60 Hz 60 Hz DC output 12V 8 3A 60 Hz Valve Clearance Intake Exhaus...

Страница 15: ...UEL COCK CHOKE LEVER SPARK PLUG CAP MUFFLER COVER RECOIL STARTER EARTH GROUND TERMINAL EXHAUST OUTLET OIL GAUGE OIL FILLER OIL SENSOR OIL DRAIN PLUG FUEL GAUGE FRAME AIR CLEANER FUEL TANK CONTROL PANEL RGV7500RAi取説 GU2018 05 4 4 1 24 PM ページ5 ...

Страница 16: ...r level line Do not screw in the oil filler cap when checking oil level Change oil if contaminated See How To Maintenance Oil capacity 0 32 US gal 1 2 liters Recommended engine oil Use 4 stroke automotive detergent oil of API service class SE or higher grade SG SH or SJ is recommended SAE 10W 30 or 10W 40 is recommended for general all temperature use If single viscosity oil is used select the app...

Страница 17: ...TY FULL E F Do not refuel while smoking or near open flame or other such potential fire hazards Otherwise fire accident may occur CHECK ENGINE FUEL Make sure you review each warning in order to prevent fire hazard Do not refill tank while engine is running or hot Close fuel cock before refueling with fuel Be careful not to admit dust dirt water or other foreign objects Into fuel Wipe off spilt fue...

Страница 18: ... warning in order to prevent fire hazard Keep area clear of in flammables or other hazardous materials Keep generator at least 3 feet 1 meter away from buildings or other structures Only operate generator in a dry well ventilated area Keep exhaust pipe clear of foreign objects Keep generator away from open flame No smoking Keep generator on a stable and level surface Do not block generator air ven...

Страница 19: ...e positive cable first and then the negative cable to the battery Be careful not to short battery cables When dismounting battery disconnect negative cable first RED CABLE To positive terminal BLACK CABLE To negative terminal Should the connection be made in incorrect manner the generator will be broken Tighten bolts and nuts on terminals securely so they will not be loosened by vibration Disconne...

Страница 20: ...driven into the earth or to the conductor which has been already grounded to the earth If such grounding conductor or grounding electrode is unavailable connect the grounding lug of the generator to the grounding terminal of the using electric tool or appliance GROUNDING SPIKE EARTH TERMINAL RGV7500RAi取説 GU2018 05 4 4 1 25 PM ページ10 ...

Страница 21: ...SE CHOKE LEVER OPEN CLOSE PULL RAPIDLY RECOIL STARTER HANDLE e Recoil starter model Pull the starter handle slowly until resistance is felt This is the compression point Return the handle to its original position and then pull swiftly If the engine fails to start after several attempts repeat above procedures with choke knob returned to open Do not fully pull out the rope After starting allow the ...

Страница 22: ... the key to the RUN position and wait about 10 seconds then start again Do not turn the key switch to START when th engine is running to prevent damage of starting motor Do not turn the key switch to START position when the engine is running to prevent damage of starting motor When starting the engine by recoil starter set the key switch at the ON position and pull the starter handle CAUTION g Aft...

Страница 23: ... the generator if the connected appliance is grounded Failure to ground unit may lead to electrical shock WARNING CONTROL PANEL HOUR METER PILOT LAMP FULL POWER SWITCH VOLTMETER AC RECEPTACLE KEY SWITCH ELECTRIC STARTER TYPE IDEL CONTROL SWITCH ENGINE SWITCH RECOIL STARTER TYPE DC CIRCUIT BREAKER DC OUTPUT TERMINAL NO FUSE BREAKER RGV7500RAi取説 GU2018 05 4 4 1 25 PM ページ13 ...

Страница 24: ...before connecting to the generator c Insert the plug s of the electrical appliance s into the receptacle Check the amperage of the receptacles used referring to TABLE 1 and be sure not to take a current exceeding the specified amperage Be sure that the total wattage of all appliances dose not exceed the rated output of the generator d Turn the breaker on to see if the pilot lamp lights up e Turn o...

Страница 25: ...ical device Is grounded WARNING TWIST The duplex 120V receptacle is protected by a GFCI Ground Fault Circuit Interrupter GFCI shuts off the output current from the duplex 120V receptacle when a ground fault occurs in the generator or the appliance Please note that other receptacles are not protected by GFCI CAUTION up to 30A up to 20A up to 20A NEMA 5 20A NEMA L5 20R NEMA L14 30R NEMA 5 20P NEMA L...

Страница 26: ...by the GFCI indicating that the device is functioning properly If TRIP dose not appear when testing do not use the generator Call a qualified electrician To restore power push RESET button If the RESET button pops out during operation stop the generator immediately and call a qualified electrician for checking generator and the appliances WARNING NOTE Voltmeter always indicates the lower voltage w...

Страница 27: ...r output power must be taken from the 240V 4P receptacle b Install a transfer switch A transfer switch must be installed to transfer the load from the commercial power source to the generator This switch is necessary to prevent accidents caused by the recovery from power outage Use a transfer switch of the correct capacity Install transfer switch between the meter and the fuse or AC breaker box If...

Страница 28: ...ator Set the full power switch to 120V 240V side Turn the house AC breaker off before starting the generator Start the generator and warm it up Turn the house AC breaker on Do not start the generator with electrical appliance s connected and with their switches on Otherwise the appliance s may be damaged by the surge voltage at starting CAUTION RGV7500RAi取説 GU2018 05 4 4 1 25 PM ページ18 ...

Страница 29: ...E Most induction loads such as electric motors require three to five times more wattage than their ratings during starting This starting wattage should not exceed the rated output of the generator for proper operation of IDLE CONTROL SWITCH Turn IDLE CONTROL SWITCH off when the IDLE CONTROL SWITCH does not work normally under the rated output NOTE The IDLE CONTROL SWITCH may not operate when the a...

Страница 30: ...d through vent holes in the battery during the charging process Do not allow spark or open flame around the generator or battery during the charging process Electrolyte fluid can burn eyes and clothing Be extremely careful to avoid contact If injured wash the affected area immediately with large quantities of water and consult a doctor for treatment When charging a large capacity battery or totall...

Страница 31: ...nsor detects the fall in oil level in the crankcase and automati cally stops the engine when the oil level falls below a predetermined level b When engine has stopped automatically switch off generator s no fuse breaker and check the oil level Refill engine oil to the upper level as instructed on page 6 and restart the engine c If the engine does not start by usual starting procedures check the oi...

Страница 32: ...ined to start the motor the appliance will require only 50 to 30 of the wattage to continue running Most electrical tools require 1 2 to 3 times their wattage for running under load during use For example a 5 000 watt generator can power a 1800 to 4000 watt electrical tool Loads such as submersible pumps and air compressors require a very large force to start They need 3 to 5 times the normal runn...

Страница 33: ... loss when an extension cord of 300 feet approx 100 meters is used to connect an appliance or tool to the generator Nominal cross section A W G Allowable current No of strands strands dia Resistance Current Amp No mm Ω 100m mm2 No A 1A 3A 5A 8A 10A 12A 15A 0 75 18 7 30 0 18 2 477 2 5V 8V 12 5V Voltage drop 1 27 16 12 50 0 16 1 486 1 5V 5V 7 5V 12V 15V 18V 2 0 14 17 37 0 26 0 952 1V 3V 5V 8V 10V 12...

Страница 34: ...will be very hot Allow the muffler to cool before cleaning the spark arrester How to remove the spark arrester 1 Remove the flange bolts from the muffler cover and remove the muffler cover 2 Remove the special screw from the spark arrester and remove the spark arrester from the muffler SPARK ARRESTER SCREEN SCREW MUFFLER MUFFLER COVER Clean the spark arrester screen Use a brush to remove carbon de...

Страница 35: ...tem consists of the following parts The maintenance schedule indicated in the table is based on the normal generator operation Should the generator be operated in extremely dusty condition or in heavier loading condition the maintenance intervals must be shortened depending on the contamination of oil clogging of filter elements wear of parts and so on 1 Carburetor and internal parts 2 Cold start ...

Страница 36: ...aintenance Schedule table Maintenance Items Every 8 hours Daily Every 20 hours Every 50 hours Weekly Every 200 hours Monthly Every 500 hours Every 1000 hours CLEAN GENERATOR AND CHECK BOLT AND NUTS Daily CHECK AND REFILL ENGINE OIL CHANGE ENGINE OIL Note1 Initial CLEAN SPARK PLUG CLEAN AIR CLEANER REPLACE AIR CLEANER ELEMENT CLEAN FUEL STRAINER REMOVE CARBON FROM CYLINDER HEAD Note 2 CHECK AND ADJ...

Страница 37: ...ts life will be greatly shortened 1 Urethane Foam Element Wash and clean the urethane foam with detergent After cleaning dry it Clean the urethane foam element every 50 hours 2 Paper element Clean by tapping gently to remove dirt and blow off dust Never use oil Clean the paper element every 50 hours of operation and replace element set every 200 hours Clean and replace air cleaner elements more of...

Страница 38: ...water in the fuel are removed by the fuel strainer a Remove the strainer cup and throw away water and dirt b Clean the screen and strainer cup with gasoline c Tightly fasten the cup to main body making sure to avoid fuel leak FUEL HOSE REPLACEMENT Replace the fuel hose every 1 000 hours or every year If fuel hose leak is found replace the fuel hose immediately WARNING Take extreme caution when rep...

Страница 39: ...500 hours or if generator performance is irregular If the brush is 0 2 in 5 mm long or less replace it with a new one a Remove the brush cover b Disconnect the wire connector and remove the brush c Carefully note the brush direction and relative position with the slip ring when installing new brush 0 6 to 0 2 in 15 to 5 mm BRUSH BRUSH HOLDER BRUSH COVER BRUSH HOLDER FLANGE BOLT SCREW RGV7500RAi取説 ...

Страница 40: ...lly deteriorate making engine starting difficult Remove the drain screw of the carburetor Change engine oil Check for loose bolts and screws tighten them if necessary Clean generator thoroughly with oiled cloth Spray with preservative if available NEVER USE WATER TO CLEAN GENERATOR Pull starter handle until resistance is felt leaving handle in that position Store generator in a well ventilated low...

Страница 41: ...f empty refill fuel tank making sure not to overfill If connected turn off the power switch on the connected appliance and unplug If loose push spark plug cap back into place Remove spark plug and clean electrode Turn engine switch to ON Check to make sure no fuse breaker is in the ON position Check AC and DC terminals for loose connection Check to see if engine starting was attempted with applian...

Страница 42: ...ur meter R W Voltmeter LGrn Brn R W Brn Brn W Or Brn W Grn DC output terminal Engine switch Circuit breaker Diode stack Assy AVR Earth Ground terminal Grn Grn Grn Grn Full power switch 120 240V Idle control unit and Fuel cut unit AC output receptacle 120 240V AC output receptacle 120V REC2 AC output receptacle 120V AC output receptacle 120V Idle control switch ENGINE Blk Blk Blk Blk W Y Y Y Y Y Y ...

Страница 43: ... 33 0 1 2 3 4 5 1 2 6 7 7 8 9 2 3 3 8 4 5 4 5 4 5 4 5 8 3 2 1 2 7 3 3 8 3 4 5 3 4 5 4 5 Electric starter model RGV7500RAi取説 GU2018 05 4 4 1 26 PM ページ33 ...

Страница 44: ...BOLT and WASHER M8 BOLT and WASHER HANDLE R HANDLE L WHEEL SHAFT HANDLE BRACKET BRACKET M8 NUT M8 NUT ROOF PIPE WHEEL WASHER PIN GRIP M8 BOLT and WASHER HOW TO INSTALL THE WHEEL HANDLE AND ROOF PIPE RGV7500RAi取説 GU2018 05 4 4 1 26 PM ページ34 ...

Страница 45: ...AINER NUT M8 NUT SPRING WASHER M8 BOLT and WASHER BATTERY CABLE BATTERY CABLE SIDE PLATE A A M8 BOLT and WASHER M8 BOLT and WASHER M8 BOLT and WASHER HOW TO INSTALL THE BATTERY FRAME AND BATTERY Electric starter type RGV7500RAi取説 GU2018 05 4 4 1 26 PM ページ35 ...

Страница 46: ...3ZZ9020169 ISSUE EMD GU2018 November 2004 CE SK PRINTED IN JAPAN MODEL ...

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