EQUIPMENT MISUSE HAZARD
General Safety
Misuse of the spray equipment or accessories, such as over
pressurizing, modifying parts, using incompatible chemicals
and fluids, or using worn or damaged parts, can cause them to
rupture and result in fluid injection, splashing in the eyes or the
skin, or other injury, or fire, explosion or property damage.
Never alter or modify any part of this equipment; doing so could
cause it to malfunction.
Check all spray equipment regularly and repair or replace worn
or damaged parts immediately.
Always wear protective eyewear, gloves, clothing and respira-
tor as recommended by the fluid and solvent manufacturer.
System Pressure
This sprayer can develop 3000 psi (210 bar)
Maximum Working
Pressure. Be sure all spray equipment and accessories used
are rated to withstand the this pressure. Do not exceed the
maximum working pressure of any component or accessory
used in the system.
Fluid and Solvent Compatibility
All chemicals used in the sprayer are chemically compatible
with the wetted parts shown in the
Technical Data
on the back
cover. Always read the chemical manufacturer’s literature be-
fore using them in this sprayer.
Hazard of Using Fluids Containing Halogenated
Hydrocarbons
Never use 1,1, 1–trichloroethane, methylene chloride, other
halogenated hydrocarbon solvents or fluids containing such
solvents in this equipment. Such use could result in a chemical
reaction, with the possibility of explosion, which could cause
death, serious injury and/or substantial property damage.
Consult your fluid suppliers to ensure that the fluids being used
are compatible with aluminum and zinc parts.
FIRE OR EXPLOSION HAZARD
Static electricity is created by the flow of fluid through the pump
and hose. If every part of the spray equipment is not properly
grounded, sparking may occur , and the system may become
hazardous. Sparking may also occur when plugging in or un-
plugging a power supply cord or using a gasoline engine.
Sparks can ignite fumes from solvents and the fluid being
sprayed, dust particles and other flammable substances,
whether you are spraying indoors or outdoors, and can cause
a fire or explosion and serious injury and property damage.
If you experience any static sparking or even a slight shock
while using this equipment,
stop spraying immediately
.
Check the entire system for proper grounding. Do not use the
system again until the problem has been identified and cor-
rected.
Grounding
To reduce the risk of static sparking, ground the sprayer and all
other spray equipment used or located in the spray area. Check
your local electrical code for detailed grounding instructions for
your area and type of equipment. Be sure to ground all of this
spray equipment:
1.
Sprayer:plug the power supply cord, or extension cord, each
equipped with an undamaged three-prong plug, into a prop-
erly grounded outlet. Do not use an adapter. All extensions
cords must have three wires and be rated for 15 amps.
2.
Fluid hoses: use only grounded hoses with a maximum
f
500 ft (150 m) combined hose length to ensure grounding
continuity. See
Hose Grounding Continuity
below.
3.
Spray gun: obtain grounding through connection to a prop-
erly grounded fluid hose and sprayer.
4.
Object being sprayed: according to local code.
5.
Fluid supply container: according to local code.
6.
All solvent pails used when flushing, according to local code.
Use only metal pails, which are conductive. Do not place the
pail on a non–conductive surface, such as paper or card-
board, which interrupts the grounding continuity.
7.
To maintain grounding continuity when flushing or relieving
pressure, always hold a metal part of the gun firmly to the side
of a grounded metal pail, then trigger the gun.
Flushing Safety
Reduce the risk of fluid injection injury
, static sparking, or
splashing by following the flushing procedure given on page 7
of this manual. Follow the
Pressure Relief Procedure
on page
2, and remove the spray tip before flushing. Hold a metal part
of the gun firmly to the side of a grounded metal pail and use the
lowest possible fluid pressure during flushing.
HOSE SAFETY
High pressure fluid in the hoses can be very dangerous. If the
hose develops a leak, split or rupture due to any kind of wear,
damage or misuse, the high pressure spray emitted from it can
cause a fluid injection injury or other serious injury or property
damage.
All fluid hoses must have strain reliefs on both ends!
The
strain reliefs help protect the hose from kinks or bends at or
close to the coupling which can result in hose rupture.
Tighten all fluid connections securely before each use. High
pressure fluid can dislodge a loose coupling or allow high pres-
sure spray to be emitted from the coupling.
Never use a damaged hose. Before each use, check the entire
hose for cuts, leaks, abrasion, bulging cover , or damage or
movement of the hose couplings. If any of these conditions ex-
ist, replace the hose immediately. Do noT try to recouple high
pressure hose or mend it with tape or any other device. A re-
paired hose cannot contain the high pressure fluid.
Handle and route hoses carefully. Do not pull on hoses to move
equipment. Keep hoses clear of moving parts and hot surfaces
of the pump and gas engine. Do not use fluids or solvents which
are not compatible with the inner tube and cover of the hose. Do
not expose Graco hoses to temperatures above 180
F (82
C)
or below –40
F (–40
C).
Hose Grounding Continuity
Proper hose grounding continuity is essential to maintaining a
grounded spray system. Check the electrical resistance of your
fluid hoses at least once a week. If your hose does not have a
tag on it which specifies the maximum electrical resistance,
contact the hose supplier or manufacturer for the maximum re-
sistance limits. Use a resistance meter in the appropriate range
for your hose to check the resistance. If the resistance exceeds
the recommended limits, replace it immediately
. An un-
grounded or poorly grounded hose can make your system haz-
ardous. Also read
FIRE OR EXPLOSION HAZARD,
above
.
IMPORTANT
United States Government safety standards have been adopted under the Occupational Safety and Health Act. These standards –
particularly the General Standards, Part 1910, and the Construction Standards, Part 1926 – should be consulted.
