background image

 

 24 • 65-2482RK Multi Point Detector

Replacing Components of the Multi-Point Detector

This section includes maintenance procedures for the IR LEL CH

4

 detector, the oxygen 

detector, the CO detector, and the H

2

S detector.

Replacing the IR LEL CH

4

 Detector

1.

Turn off the controller.

2.

Turn off or unplug incoming power to the controller.

3.

Remove the junction box cover.

4.

Disconnect the detector leads from the terminal block in the junction box. Note the 
position of the color-coded leads as you remove them.

5.

Unscrew the detector from the junction box hub.

6.

Guide the detector leads of the replacement detector through the junction box hub 
then screw the mounting threads of the detector into the hub. If necessary for 
environmental conditions, apply thread sealant or teflon tape to the hub and/or 
detector threads to seal them.

7.

Connect the detector leads to the terminal block the same way the old detector was 
wired. See the controller operator’s manual and the controller’s detector head 
specification sheet for the IR LEL detector to verify the connections are correct. Also 
see Figure 11-Figure 16 for wiring diagrams.

8.

Reinstall the junction box cover.

9.

Turn on or plug in power to the controller.

10. Turn on the controller.

CAUTION: 

Allow the replacement detector to warm up for 5 minutes before you continue with 
the next step.

11. Calibrate the replacement detector as described in “Calibration, LEL, H

2

S, and CO 

Detectors” on page 29.

Oxygen Detector

This section contains instructions to replace the plug-in oxygen sensor and to replace the 
entire detector assembly. In most cases it is not necessary to replace the entire detector 
assembly.

Replacing the Plug-In Oxygen Sensor

CAUTION: The plug-in sensor contains electrolyte that is an irritant. Do not disassemble the 

sensor when replacing it with a new one. If electrolyte comes in contact with your 
skin, wash affected area thoroughly with soap and water.

1.

Turn off the controller.

2.

Turn off or unplug power to the controller.

3.

Unscrew the detector housing cap from the detector housing body. Make sure not to 
lose the cap gasket.

4.

Unplug and remove the oxygen sensor.

5.

Carefully plug the replacement sensor into the socket pattern that is located in the 

Содержание 65-2482RK

Страница 1: ...RKI Instruments Inc www rkiinstruments com 65 2482RK Multi Point Detector Operator s Manual Part Number 71 0205RK Revision 0 Released 5 17 11...

Страница 2: ...calibration and maintenance of the detector is essential for proper operation and correct readings Please calibrate and maintain this detector regularly Frequency of calibration depends upon the type...

Страница 3: ...ent costs local repair costs transportation costs or contingent expenses incurred without our prior approval THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES AND REPRESENTATIONS EXPR...

Страница 4: ...he Zero Fresh Air Reading 20 Maintenance 21 Preventive Maintenance 21 Troubleshooting 23 Replacing Components of the Multi Point Detector 24 Calibration LEL H2S and CO Detectors 29 Preparing for Calib...

Страница 5: ...IR CH4 O2 H2S 65 2482RK 02 LEL IR CH4 O2 CO 65 2482RK 03 LEL IR CH4 H2S 65 2482RK 04 LEL IR CH4 CO 65 2482RK 05 LEL IR CH4 O2 65 2482RK 06 LEL IR CH4 H2S CO Area Classification Explosion proof for Cl...

Страница 6: ...tation for installation and operation instructions WARNING When using the 65 2482RK you must follow the instructions and warnings in this manual to assure proper and safe operation of the 65 2482RK an...

Страница 7: ...frared combustible gas LEL CH4 detector housed and encapsulated in a pipe nipple The pipe nipple has 3 4 NPT threads on each end and a 1 1 4 hex that allows removal or installation of the detector wit...

Страница 8: ...s the sensor s signal before the signal reaches the controller Housing Cap Cap Gasket The housing cap screws onto the detector housing It retains the plug in sensor and protects it from damage A foam...

Страница 9: ...p of the detector housing body Use these wires to connect the CO detector to the multi point detector The housing includes a four socket pattern This socket pattern accepts the sensor s four pins to s...

Страница 10: ...ern This socket pattern accepts the sensor s four pins to secure the sensor within the detector housing A pre amplifier located between the sockets and two interconnect wires conditions the sensor s s...

Страница 11: ...e Select a site where the detector is not likely to be bumped or disturbed Make sure there is sufficient room to perform start up maintenance and calibration procedures Select a site where the target...

Страница 12: ...i Point Detector Figure 6 Outline and Mounting Dimensions 65 2482RK 02 3 4 NPT HUBS 4X 25 3 11 Oxygen Detector 1 10 2 40 CO Detector LEL CH4 IR Detector 3 00 3 15 20 DIA X 45 Slot 2X mounting 1 25 3 0...

Страница 13: ...etector 9 Figure 7 Outline and Mounting Dimensions 65 2482RK 03 3 4 NPT HUBS 4X 3 11 max 25 LEL CH4 IR Detector 1 10 2 40 3 4 Conduit Plug H2S Detector 3 00 3 10 max 3 15 7 63 3 00 1 25 20 DIA X 45 Sl...

Страница 14: ...i Point Detector Figure 8 Outline and Mounting Dimensions 65 2482RK 04 3 11 25 3 4 NPT HUBS 4X 1 10 LEL CH4 IR Detector 2 40 3 00 CO Detector 3 4 Conduit Plug 7 63 20 DIA X 45 Slot 2X mounting 1 25 3...

Страница 15: ...nt Detector 11 Figure 9 Outline and Mounting Dimensions 65 2482RK 05 3 11 25 3 4 NPT HUBS 4X 1 10 2 40 20 DIA X 45 Slot 2X mounting LEL CH4 IR Detector 3 00 Oxygen Detector 3 4 Conduit Plug 3 00 1 25...

Страница 16: ...g site you select use 10 screws to mount the detector to a vertical surface CAUTION Mount the multi point detector with the detectors facing down see Figures 5 10 3 4 NPT HUBS 4X 25 3 11 CO Detector 1...

Страница 17: ...The junction box is rated NEMA 4X and classified explosion proof for Class I Groups B C and D 5 Connect the wires to the multi point detector using the terminal block in the junction box CAUTION If u...

Страница 18: ...l Strip Oxygen Detector Green Controller H2S Terminals Controller LEL Terminals Controller Oxygen Terminals Black Red Red White Green White Black Green LEL CH4 IR Detector W ires Oxygen Detector Wires...

Страница 19: ...Black White Green White Red Red Terminal Strip Controller CO Terminals Controller Oxygen Terminals Controller LEL Terminals Black Green Red White Green Black Oxygen Detector Wires Oxygen Detector LEL...

Страница 20: ...ring the 65 2482RK 03 to a Controller Red Black Terminal Strip Green Black LEL CH4 IR Detector Controller H2S Terminals Controller LEL Terminals White Red Red White LEL CH4 IR Detector W ires Green Bl...

Страница 21: ...Wiring the 65 2482RK 04 to a Controller Terminal Strip Black LEL CH4 IR Detector Controller LEL Terminals Controller CO Terminals Black Red Red White Black Green LEL CH4 IR Detector W ires Green White...

Страница 22: ...the 65 2482RK 05 to a Controller Green White Red Controller OXY Terminals Controller LEL Terminals Black Green White Red Terminal Strip White Black Green LEL CH4 IR Detector LEL CH4 IR Detector Wires...

Страница 23: ...ntrollers typically have a ground stud that can be used to ground the cable s drain wire Black Red Green Black White Red Red Black Terminal Strip Black Controller CO Terminals Controller LEL Terminals...

Страница 24: ...unless the area is determined to be non hazardous Keep the detector housing cap and junction box cover tightly closed during operation CAUTION If you suspect the presence of a target gas in the monito...

Страница 25: ...ed flow regulator NOTE Performing a response test on the multi point detector may cause alarms Be sure to put the controller into its calibration program or disable external alarms before performing t...

Страница 26: ...ect response reading calibrate the detector as described in the Calibration section of this manual 3 Turn the regulator s on off knob clockwise to close the regulator 4 Unscrew the regulator from the...

Страница 27: ...set the zero or response reading during calibration Detector requires frequent calibration Note Under normal circumstances the transmitter requires calibration once every 3 months for O2 H2S and CO d...

Страница 28: ...heet for the IR LEL detector to verify the connections are correct Also see Figure 11 Figure 16 for wiring diagrams 8 Reinstall the junction box cover 9 Turn on or plug in power to the controller 10 T...

Страница 29: ...e color coded leads as you remove them 5 Unscrew the detector from the junction box hub 6 Guide the detector leads of the replacement detector through the junction box hub then screw the mounting thre...

Страница 30: ...ated in the detector housing 8 Make sure the cap gasket is in place and screw the detector housing cap back onto the detector housing body 9 Turn on or plug in power to the controller 10 Turn on the c...

Страница 31: ...fy the connections are correct Also see Figure 11 Figure 16 for wiring diagrams 8 Reinstall the junction box cover 9 Turn on or plug in power to the controller 10 Turn on the controller and place into...

Страница 32: ...the detector into the hub If necessary for environmental conditions apply thread sealant or teflon tape to the hub and or detector threads to seal them 7 Connect the detector leads to the terminal bl...

Страница 33: ...To properly calibrate the multi point detector you must calibrate each connected detector Perform the following procedure for each connected LEL H2S or CO detector WARNING The controller is not an act...

Страница 34: ...are calibrating 2 Follow the directions in the controller operator s manual for setting the response reading span 3 When the directions call for exposing the detector to gas turn the regulator s on o...

Страница 35: ...egulator into the zero air calibration cylinder Make sure the regulator is off It is off when the on off knob is turned all the way clockwise NOTE If you can verify that the multi point detector is in...

Страница 36: ...continuing with the directions 5 Turn the regulator s on off knob clockwise to close it 6 Set the zero reading according to the controller operator s manual 7 Unscrew the regulator from the cylinder...

Страница 37: ...or assembly LEL IR CH4 H2S 65 2482RK 04 Multi point detector assembly LEL IR CH4 CO 65 2482RK 05 Multi point detector assembly LEL IR CH4 O2 65 2482RK 06 Multi point detector assembly LEL IR CH4 H2S C...

Страница 38: ...r aluminum 81 0160RK 02 Calibration cylinder 4 gas mix CH4 O2 CO H2S 58 liter steel 81 0160RK 04 Calibration cylinder 4 gas mix CH4 O2 CO H2S 34 liter steel 81 1050RK Regulator with gauge and knob 0 5...

Отзывы: