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65-2405RK-04 Combustible Gas Transmitter • 13

Troubleshooting

The troubleshooting guide describes symptoms, probable causes, and recommended 
action for problems you may encounter with the combustible gas transmitter.

NOTE:

This troubleshooting guide describes transmitter problems only. See the 
controller operator’s manual for problems you may encounter with the 
controller.

Replacing Components of the Combustible Gas Transmitter

This section includes procedures to replace the combustible gas detector and amplifier.

Replacing the Combustible Gas Detector

NOTE:

The combustible gas detector is installed on the junction box that does not house 
the amplifier. This junction box was likely installed somewhere difficult to 
access.

1.

Turn off the controller.

2.

Turn off or unplug power to the controller.

3.

Unscrew the calibration cup/splash guard from the detector.

Table 2:Troubleshooting the Combustible Gas Transmitter

Condition

Symptom(s)

Probable Causes

Recommended Action

Fail Condition

• Controller indicates a 

fail condition.

• The detector-to-

amplifier or amplifier-
to-controller wiring is 
disconnected or 
misconnected.

• The transmitter’s zero 

reading is low enough 
to cause a fail 
condition.

• The transmitter is 

malfunctioning.

1. Verify that the detector-to-amplifier 

and amplifier-to-controller wiring is 
correct and secure.

2. Calibrate the transmitter.
3. If the fail condition continues, replace 

the detector.

4. If the fail condition continues, contact 

RKI for further instruction.

Slow or No 
Response/
Difficult or 
Unable to 
Calibrate

• Transmitter responds 

slowly or does not 
respond to response 
test.

• Unable to accurately 

set the zero or 
response reading 
during calibration.

• Transmitter requires 

frequent calibration.

Note: Under “normal” 
circumstances, the 
transmitter requires 
calibration once every 3 
months.

Some applications 

may require a more 
frequent calibration 
schedule.

• The calibration cylinder 

is low, out-dated, or 
defective.

• The calibration gas 

flow rate is too low.

• The calibration gas is 

not an appropriate 
concentration.

• The transmitter is 

malfunctioning.

• The flexible tubing to 

the calibration cup/
splash guard has 
become kinked, 
blocked, or 
disconnected.

1. Verify that the calibration cylinder 

contains an adequate supply of a 
fresh test sample.

2. Verify that the regulator used for 

calibration is a 0.5 LPM regulator.

3. Verify that the calibration gas 

concentration is appropriate for the 
transmitter. The concentration should 
be in the detection range, preferably 
about half of the detection range.

4. Verify that the flexible tubing to the 

calibration cup/splash guard is clear 
and connected to the calibration cup/
splash guard.

5. If the calibration/response difficulties 

continue, replace the detector.

6. If the calibration/response difficulties 

continue, contact RKI for further 
instruction.

www.

.com

[email protected]

1.800.561.8187

Содержание 65-2405RK-04

Страница 1: ...65 2405RK 04 Combustible Gas Transmitter Operator s Manual Part Number 71 0280RK Revision P1 Released 5 30 13 www com information itm com 1 800 561 8187...

Страница 2: ...maintenance of the transmitter is essential for proper operation and correct readings Please calibrate and maintain this transmitter regularly Frequency of calibration depends upon the type of use you...

Страница 3: ...repair costs transportation costs or contingent expenses incurred without our prior approval THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES AND REPRESENTATIONS EXPRESSED OR IMPLIED...

Страница 4: ...or to the Amplifier 6 Wiring the Amplifier to a Controller 8 Startup 10 Introducing Incoming Power 10 Setting the Zero Signal 10 Maintenance 11 Preventive Maintenance 11 Troubleshooting 13 Replacing C...

Страница 5: ...using the 65 2405RK 04 you must follow the instructions and warnings in this manual to assure proper and safe operation of the 65 2405RK 04 and to minimize the risk of personal injury Be sure to maint...

Страница 6: ...ccessible location The detector junction box can be installed at the inaccessible location and the amplifier junction box can be installed in a more readily accessible area Figure 1 Combustible Gas Tr...

Страница 7: ...of the amplifier A label on the amplifier indicates the detector drive current This drive current is factory set and is dictated by the combustible gas to which the detector is calibrated Consult RKI...

Страница 8: ...intended to be installed remotely from the amplifier junction box The combustible gas detector is factory installed in the bottom 3 4 conduit hub A terminal strip is provided for wiring connections an...

Страница 9: ...Install 3 16 inch I D flexible polyurethane tubing to the fitting at the bottom of the calibration cup splash guard and route it to an accessible area that is close to the amplifier junction box See t...

Страница 10: ...ver to the junction box 7 Guide the other end of the four conductor shielded cable or four wires in conduit through the bottom conduit hub of the amplifier junction box 8 To gain access to a plug in t...

Страница 11: ...box The amplifier mounting screw is a convenient grounding location Install a lug on the shield drain wire or wrap the shield drain wire around the mounting screw Do not connect the shield drain wire...

Страница 12: ...AUTION If shielded cable is used leave the cable shield s drain wire disconnected and insulated at the amplifier junction box You will connect the opposite end of the cable s drain wire to the control...

Страница 13: ...vailable chassis earth ground at the controller RKI controllers typically have a ground stud that can be used to ground the cable s drain wire Amplifier Transmitter Cable Shield DC Ground 24 VDC 4 20...

Страница 14: ...ontinue with the next section Setting the Zero Signal Setting the Zero Signal WARNING Do not remove the junction box cover while the circuits are energized unless the area is determined to be non haza...

Страница 15: ...ance procedures It includes preventive maintenance troubleshooting and component replacement procedures Preventive Maintenance This section describes a preventive maintenance schedule to ensure the op...

Страница 16: ...ting of 100 LEL the correct output is 300 mV 300 mV 50 100 X 400 100 Performing the response test 1 Turn the regulator s on off knob counterclockwise to open the regulator Gas will begin to flow 2 All...

Страница 17: ...cure 2 Calibrate the transmitter 3 If the fail condition continues replace the detector 4 If the fail condition continues contact RKI for further instruction Slow or No Response Difficult or Unable to...

Страница 18: ...ay any gas reading or give any alarm indication The combustible gas transmitter s 4 20 mA signal should be stable by the time the controller s warmup period is over CAUTION Allow the replacement detec...

Страница 19: ...g or give any alarm indication The combustible gas transmitter s 4 20 mA signal should be stable by the time the controller s warmup period is over 12 Allow the transmitter to warm up for 5 minutes 13...

Страница 20: ...e controller into its calibration mode or disable external alarms 2 Note the current gas reading displayed at the controller 3 Screw the regulator into the calibration cylinder Do not use a zero air c...

Страница 21: ...alibrating sample Output mV calibrating sample fullscale X 400 100 For example with a calibrating sample of 50 LEL and a fullscale setting of 100 LEL the correct output is 300 mV 300 mV 50 100 X 400 1...

Страница 22: ...e the span pot on the amplifier to adjust the reading to match the correct response reading 4 Turn the regulator s on off knob clockwise to close the regulator 5 Unscrew the regulator from the calibra...

Страница 23: ...cument 81 0004RK 01 Steel calibration cylinder 50 LEL propane in air 34 liter 81 0012RK 01 Steel calibration cylinder 50 LEL methane in air 34 liter 81 0076RK 01 Steel calibration cylinder zero emissi...

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