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16 • 35-3010A-09 Sample-Draw Detector

Monthly

This procedure describes a test to verify that the sample-draw detector responds properly 
to the target gases.

Preparing for the response test

CAUTION:

This procedure may cause alarms at the controller. Take appropriate action to avoid 
this, such as entering the calibration mode at the controller.

1.

Verify that the controller is reading 0% volume for the IR CH

4

 channel and 20.9% for 

the oxygen channel.

If the reading is not 0% volume on the IR CH

4

 channel or 20.9% on the oxygen 

channel, set the zero reading as described in “Start Up” on page 14, then continue this 
procedure.

2.

Assemble the calibration kit as described in the Calibration section of this manual. 

Performing the response test

NOTE:

This procedure describes the RKI calibration kit that includes a demand flow 
regulator.

1.

Screw the regulator into the methane calibration cylinder.

2.

Connect the calibration tubing from the regulator to the inlet line at or near the INLET 
fitting. Gas will begin to flow.

3.

After approximately one minute, verify that the reading for the IR CH

4

 channel at the 

controller stabilizes within ± 20% of the concentration of the test sample. If the 
reading is not within ± 20% of the test sample, calibrate the sample-draw detector as 
described in “Calibration, IR CH

4

 Detector” on page 20.

4.

Remove the calibration tubing from the inlet line.

5.

Store the calibration kit in a safe place.

6.

Exhale into the sample-draw detector’s inlet line.

7.

Stop exhaling into the inlet line, then verify that the oxygen reading at the controller 
decreased. 

8.

If the reading did not decrease, calibrate the sample-draw detector as described in 
“Calibration, Oxygen Detector” on page 21.

9.

Reconnect the inlet line.

Quarterly 

Calibrate the sample-draw detector as described in “Calibration, IR CH

4

 Detector” on 

page 20 and “Calibration, Oxygen Detector” on page 21.

Troubleshooting

The troubleshooting guide describes symptoms, probable causes, and recommended 
action for problems you may encounter with the sample-draw gas detector.

NOTE:

This troubleshooting guide describes sample-draw detector problems only. See 
the instruction manual for the controller if it exhibits any problems.

Содержание 35-3010A-09

Страница 1: ...www rkiinstruments com 35 3010A 09 Sample Draw Detector Part Number 71 0351 Revision P1 Released 1 9 15...

Страница 2: ...c calibration and maintenance of the detector is essential for proper operation and correct readings Please calibrate and maintain this detector regularly Frequency of calibration depends upon the typ...

Страница 3: ...ment costs local repair costs transportation costs or contingent expenses incurred without our prior approval THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES AND REPRESENTATIONS EXP...

Страница 4: ...o Reading 14 Operation 15 Normal Operation 15 Low Flow Alarm 15 Maintenance 15 Preventive Maintenance 15 Troubleshooting 16 Replacing Components of the Sample Draw Detector 18 Adjusting the Low Flow S...

Страница 5: ...manual to assure proper and safe operation of the 35 3010A 09 and to minimize the risk of personal injury Be sure to maintain and periodically calibrate the 35 3010A 09 as described in this manual Tab...

Страница 6: ...housing door is hinged on the left side and is secured by two latches on the right side Four mounting feet are attached to the back of the housing one at each corner Use the mounting feet to install t...

Страница 7: ...NLET Fitting The INLET fitting on the bottom of the housing allows the gas sample to enter the sample draw detector The INLET fitting accepts 1 4 in rigid tubing See Installation on page 10 for instru...

Страница 8: ...ugh the sample draw detector will operate down to a flow of 0 6 SCFH the optimum flow rate is 1 2 SCFH Bypass Valve The bypass valve is to the left of the flowmeter The bypass valve adjusts the flow r...

Страница 9: ...rs preamp circuit board and the main circuit board IR CH4 Sensor The infrared CH4 sensor is installed in the smaller flow block in the lower right corner A small circuit board with a cable mates to it...

Страница 10: ...se readings and the zero pot to make adjustments to the zero reading Transmitter Interconnect Terminal Strip The transmitter interconnect terminal strip is the seven point terminal strip near the righ...

Страница 11: ...trip The detector terminal strip is the four point terminal strip near the bottom edge of the transmitter It is factory wired to the transmitter Interconnect Terminal Strip The interconnect terminal s...

Страница 12: ...strip sensor transmitter terminal strip amp 1 circuit amp 2 circuit pump terminal strip relay and reset switch see Figure 5 NOTE The flowmeter and status lights are mounted to the main circuit board b...

Страница 13: ...channel No output is available at any of the test points Pump Terminal Strip The pump terminal strip is the four point terminal in the top left corner of the circuit board Use the pump terminal strip...

Страница 14: ...of the housing and tubing connections at the right of the housing Make sure there is sufficient room to perform start up maintenance and calibration procedures Figure 6 Outline and Mounting Dimension...

Страница 15: ...downstream area of the sampled gas stream where the sample can safely disperse WARNING This instrument samples potentially high levels of methane Be sure to route the instrument s exhaust to a locati...

Страница 16: ...typically have a ground stud that can be used to ground the cable s drain wire Figure 7 External Field Wiring Sample Draw Detector 4 20 Feedback Interconnect Terminal Strip LEL Controller Transmitter...

Страница 17: ...2 0 FB T P B ATT T P Pump Factory W ired Pressure Switch Factory W ired H2S Not Used CO Not Used W hite Red Green IR CH4 Sensor Connector IR CH4 Detector Black I NSTR UM E NTS S E N SOR GRN T P BLK S...

Страница 18: ...e press the pump reset switch and verify the flowmeter returns to a normal flow rate Setting the Zero Reading CAUTION If you suspect the presence of combustible gas or an abnormal oxygen condition not...

Страница 19: ...reduction can be caused by a flow blockage a leak in the flow system a malfunctioning pressure switch or a malfunctioning pump NOTE There is no flow fail indication for the CH4 and oxygen channels on...

Страница 20: ...s will begin to flow 3 After approximately one minute verify that the reading for the IR CH4 channel at the controller stabilizes within 20 of the concentration of the test sample If the reading is no...

Страница 21: ...roblem channel or channels as described later in this section 6 If the fail condition continues contact RKI Instruments Inc for further instruction Slow or No Response Difficult or Unable to Calibrate...

Страница 22: ...oming power 2 Open the housing door of the sample draw detector 3 Unscrew and remove the two screws that secure the retaining plate then lift the plate connector and sensor out of the housing 4 Unplug...

Страница 23: ...ow flow alarm NOTE The low flow potentiometer is accessible through a circular cutout in the main circuit board The cutout is labeled PS1 3 Verify that the low flow alarm is 0 6 SCFH 0 2 Repeat steps...

Страница 24: ...oints output for the calibrating sample Output mV calibrating sample fullscale X 400 100 For example with a calibrating sample of 50 volume methane and a fullscale setting of 100 volume the correct ou...

Страница 25: ...sample line 3 Wait 1 to 2 minutes to allow the calibration gas to be drawn out and the reading to stabilize 4 Close the housing door 5 Store the components of the calibration kit in a safe and conveni...

Страница 26: ...such as entering the calibration mode at the controller NOTE If you can verify a fresh air environment it is not necessary to use the zero air calibration cylinder to set the zero reading 1 Screw the...

Страница 27: ...5041RK CH4 Infrared methane sensor plug in type vol range 65 0601RK Oxygen sensor 81 0013RK 01 Calibration cylinder 50 vol methane in nitrogen 34 liter steel 81 0013RK 05 Calibration cylinder 50 vol m...

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