35-3001A-14 Methane Sample-Draw Detector • 13
Probable causes
•
The sample-draw detector’s flow rate is too low because of an obstructed sample line, failed
pump, etc.
•
The sample-draw detector is malfunctioning.
•
The sensor wiring is disconnected or misconnected.
Recommended action
1. At the sample-draw detector, set the correct flow rate with the sensor flow control valve.
2. If you cannot set the correct flow rate, check the sample lines for obstructions or kinks.
3. Verify that the sensor wiring is correct and secure. “Wiring the Sample-Draw Detector to a
Controller” on page 9 describes sensor wiring connections.
4. Calibrate the sample-draw detector as described in “Calibration” on page 18 and “Parts List” on
5. If the fail condition continues, replace the sensor(s) as described in “Replacing Components of the
Sample-Draw Detector” on page 13.
6. If the fail condition continues, contact RKI Instruments, Inc. for further instruction.
Slow or No Response/Difficult or Unable to Calibrate
Symptoms
•
Unable to accurately set the zero or response reading during the calibration procedure.
•
The sensor requires frequent calibration.
Probable causes
•
The calibration cylinder is low, out-dated, or defective.
•
If a demand flow regulator calibration kit is used, the demand flow regulator is not functioning
properly.
•
The sample-draw detector’s flow rate is too low because of an obstructed sample line, failed
pump, etc.
•
The sample-draw detector is malfunctioning.
Recommended action
1. Verify that the calibration cylinder contains an adequate supply of a fresh test sample.
2. If a demand flow regulator calibration kit is used, use a different demand flow regulator to determine
if the original one is functioning properly.
3. If necessary, set the correct flow rate with the sensor flow control valve.
4. If you cannot set the correct flow rate, check the sample line for obstructions or kinks.
5. If the calibration/response difficulties continue, replace the sensor as described later in this section.
6. If the calibration/response difficulties continue, contact RKI Instruments, Inc. for further instruction.
Replacing Components of the Sample-Draw Detector
This section includes procedures to replace the IR CH
4
sensor, IR CH
4
amplifier, hydrophobic filter, and
particle filter.
Replacing the IR CH
4
Sensor
1. Turn off the controller.
2. Turn off power to the controller.
