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35-3001A-01-03 Methane Sample-Draw Detector • 3

External Components

This section describes the sample-draw detector’s external components.

Housing

The sample-draw detector’s fiberglass housing is weather- and corrosion-resistant. It is suitable for 
installation where general purpose equipment is in use.

The housing door is hinged on the left side and is secured by two latches on the right side. The 
flowmeter and status LEDs are visible through a window in the housing door. 

Four mounting feet are attached to the back of the housing (one at each corner). Use the mounting 
feet to install the housing to a vertical surface. 

Sample Fittings

The sample fittings are located on the left side of the bottom of the housing. The inlet fitting is near 
the front of the housing and the exhaust fitting is near the back of the housing. The sample fittings 
accept 1/4 in. rigid tubing. See the Installation section on page 7 to connect tubing to the sample 
fittings.

Particle Filter

A particle filter with a tubing stub on one end is shipped with the instrument but it is not factory 
installed. If the particle filter is installed directly to the inlet fitting, the tubing stub must be used. If 
the particle filter is installed somewhere else, like at the end of the inlet line, the tubing stub can be 
used or removed.

Conduit Hub

One 3/4” conduit hub is located on the right side of the bottom of the housing. It is used for routing 
wiring into the housing by using conduit or an appropriate cable bushing.

Internal Components

This section describes the sample-draw detector’s internal components (see Figure 1). Figure 2 
illustrates how the gas sample moves through the flow system.  

Figure 2:  Methane Sample-Draw Detector Flow Diagram

Flowmeter

Pump

IR CH4 

Sensor

Particle Filter

Exhaust

Flowmeter PCB

Hydrophobic Filter

Pressure Switch

Restrictor

Inlet

Sensor

Flow 

Control

Valve

Содержание 35-3001A-01-03

Страница 1: ...www rkiinstruments com 35 3001A 01 03 Methane Sample Draw Detector Operator s Manual Part Number 71 0447 Revision P1 Released 10 30 17...

Страница 2: ...riodic calibration and maintenance of the detector is essential for proper operation and correct readings Please calibrate and maintain this detector regularly Frequency of calibration depends upon th...

Страница 3: ...eplacement costs local repair costs transportation costs or contingent expenses incurred without our prior approval THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES AND REPRESENTATIO...

Страница 4: ...Draw Detector to a Controller 9 Start Up 11 Introducing Incoming Power 11 Setting the Zero Reading 11 Maintenance 12 Preventive Maintenance 12 Troubleshooting 13 Replacing Components of the Methane Sa...

Страница 5: ...e operation of the 35 3001A 01 03 and to minimize the risk of personal injury Be sure to maintain and periodically calibrate the 35 3001A 01 03 as described in this manual Table 1 Specifications Targe...

Страница 6: ...or PCB IR CH4 Flow Block W L E L G B R Pilot LED Fail LED Sensor Flow Control Valve W Interconnect Terminal Strip Pump Reset Switch Flowmeter B G AMP 2 S S AMP 1 R W G OXY Hydrophobic Filter Particle...

Страница 7: ...mple fittings accept 1 4 in rigid tubing See the Installation section on page 7 to connect tubing to the sample fittings Particle Filter A particle filter with a tubing stub on one end is shipped with...

Страница 8: ...t corner of the main circuit board Use the pump connector to connect the pump to the main circuit board NOTE The pump is factory wired to the main circuit board See Installation on page 7 for all wiri...

Страница 9: ...gain press and hold the pump reset switch for about 2 seconds then release Hydrophobic Filter The hydrophobic filter is located toward the bottom left of the main circuit board The filter prevents par...

Страница 10: ...just the amplifier s gas response output during the calibration procedure Turn the adjustment screw clockwise to increase the span output and counterclockwise to decrease the span output CAUTION The a...

Страница 11: ...owing when you select the mounting site Is there enough room to open the housing door and make wiring and tubing connections at the bottom of the housing Make sure there is sufficient room to perform...

Страница 12: ...g components 4 Connect a length of sample tubing to the other side of the particle filter and route it to the sampling area 1 4 O D rigid polypropylene Teflon or flexible polyurethane tubing may be us...

Страница 13: ...t to seal the connection between the tubing and the inlet fitting 3 Hand tighten the nut on the exhaust fitting so the ferrules clamp on the tubing If the tube nut is removed see Figure 6 for the arra...

Страница 14: ...ing the Sample Draw Detector to a Controller 9 If shielded cable is used connect the cable s drain wire to an available chassis earth ground at the controller RKI controllers typically have a ground s...

Страница 15: ...this test 7 Verify that the incoming sample line is not leaking To test the sample line press and hold the reset switch and plug the open end of the sample line with your thumb If the flowmeter ball d...

Страница 16: ...ay reading of 0 volume at the controller or a reading of 100 mV at the amplifier test points Investigate significant changes in the display reading Monthly Response Test This procedure describes a tes...

Страница 17: ...n a safe place Biannual Calibration Calibrate the sample draw detector as described in Calibration on page 18 Troubleshooting The troubleshooting guide describes symptoms probable causes and recommend...

Страница 18: ...nt demand flow regulator to determine if the original one is functioning properly 3 If necessary set the correct flow rate with the sensor flow control valve 4 If you cannot set the correct flow rate...

Страница 19: ...om the main circuit board 7 Install the new amplifier in the same orientation as the old amplifier See Figure 1 8 Reinstall the screw lock washer and flat washer you removed in step 5 9 Install the de...

Страница 20: ...the particle filter 2 Disconnect the particle filter from the tubing stub 3 Install the new particle filter onto the tubing stub Be sure the arrow on the particle filter is pointing toward the inlet...

Страница 21: ...kwise Repeat steps 3 and 4 if necessary 5 Use the sensor flow control valve to set the flow to 1 0 SCFH 6 Make sure the sample draw detector s Fail LED is off Removing the Particle Filter s Tubing Stu...

Страница 22: ...libration frequency of every 6 months If an application is not very demanding for example detection in a clean temperature controlled environment where calibration adjustments are minimal at calibrati...

Страница 23: ...next section Setting the Response Reading 5 Disconnect the sample tubing from the inlet line 6 Unscrew the regulator from the zero air calibration cylinder Setting the Response Reading 1 Screw the re...

Страница 24: ...K Hydrophobic filter 33 0167RK Particle filter 57 1053RK 10 Amplifier 61 5041RK CH4 Infrared methane sensor plug in type vol range 71 0447 Operator s Manual 35 3001A 01 03 Sample Draw Detector 81 0013...

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