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RITE-HITE

®

 VBR-300MNL DOK-LOK

®

 Owner’s Manual

20 

Pub. No. 1168 - August 2016

300

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309

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311

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316

317

318

319

320

321

J7

Description

J1

Description

1

USART2_RX

1

MICROPCB_RX

BLUE

2

USART2_TX

2

MICROPCB_TX

GRAY

3

4

5

6

7

8

9

10

11

12

13

12V [Vext]

5

12V [Vext]

RED

14

OSG INDICATOR 9

OSG INDICATOR WHITE/GREEN

15

OSR INDICATOR 10

OSR INDICATOR WHITE/ORANGE

16

ISR

8

ISR

ORANGE

17

ISG

7

ISG

GREEN

18

19

HORN [-]

WHITE/BLACK

20

GND

4

DIGITAL GND

WHITE/BLUE

21

RESERVED

6

RESERVED

BLACK

22

USART2_RTS

3

MICROPCB_RTS WHITE

23

12V [HORN +]

WHITE/RED

24

System Control Harness - MEMBRANE

uControl Board

LED Board

Wire Color

1

U4

J1

D64

D63

5

1

INSD 

10

6

1

1

J4

J3

DETAIL B  - BACK OF COVER

OSLT  RED

SYSTEM 

CONTROL 

HARNESS

(FROM MICRO PCB)

RIBBON CABLES

(FROM MEMBRANE LABEL)

RESE

T

OSLT GREEN

DETAIL - "C" MICRO CONTROL BOARD DIP SWITCH SETTINGS

FLASH

UP:

SW

3

LIGHTS

DOWN:

STEADY

1

2

3

4

5

6

7

8

DETAIL - "D" GREEN LIGHT INTERLOCK VARIATIONS

LEGEND:

DENOTES WIRE CONNECTIONS THRU TERMINAL BLOCK.

DENOTES FIELD WIRES.

DENOTES WIRE NUT CONNECTION.
DENOTES MALE/FEMALE PLUG CONNECTOR.

GREEN

DIP
SWITCH

FACTORY
SETTING OPTION/FUNCTION

1

DOWN

FACTORY USE

2

DOWN

INSIDE RED LIGHT

3

DOWN

INSIDE GREEN LIGHT

4

UP

CORNER & LEVELER-VU RED

5

UP

CORNER & LEVELER-VU GREEN

6

DOWN

OUTSIDE LIGHTS - RED/GREEN

7

UP

PEDESTRIAN-VU

UP

CODED HORN OVERRIDE

DOWN

STANDARD HORN OVERRIDE

8

PB

"RAISE" 

FROM LEVELER POWER 

OR CONTROL VOLTAGE

TO LEVELER MOTOR 

OR CONTACTOR

( 1/L1 ) ( 2/T2 )

SSR1-1

LEVELER

CONTROL BOX
(PIT LEVELER)

LEVELER

CONTROL BOX
(VERT LEVELER)

OVERHEAD DOOR

CONTROLLER
(BY OTHERS)

COMPETITIVE LEVELER

CONTROL BOX
(OPTIONAL EQUIPMENT)

"RAISE"

MOTOR STARTER

"LOWER"

MOTOR STARTER

"OPEN"

(CONTROL VOLTAGE)

(CONTROL VOLTAGE)

(CONTROL VOLTAGE)

(OPEN CONTACT)

1. INSTALL PER LOCAL ELECTRICAL CODES. REFER ALL INSTALLATION AND 

   SERVICE TO QUALIFIED PERSONNEL.

2. ALL INCOMING POWER (FROM DISCONNECT TO CONTROL BOX) AND 

   MOTOR FIELD WIRING TO BE MINIMUM #14GA. 60°/75°C COPPER 

   WIRE, INSULATED SUFFICIENTLY FOR INCOMING VOLTAGE.

3. ALL CONTROL FIELD WIRING TO BE MINIMUM #14GA. 60°/75°C 

   COPPER WIRE ONLY, INSULATED SUFFICIENTLY FOR INCOMING VOLTAGE.

4. ALL INTERNAL WIRING TO BE #14GA. MINIMUM FOR POWER CIRCUITS AND 

   CIRCUIT BOARD POWER, 

#16GA MINIMUM FOR CONTROL CIRCUITS, 90°C, 

   RED COPPER WIRE UNLESS 

OTHERWISE NOTED, INSULATED SUFFICIENTLY 

   FOR INCOMING VOLTAGE. 

5. TORQUE REQUIREMENTS:

   -PCB TERMINAL BLOCK POWER (J3/J5): 7.0 LB-IN 

   -PCB TERMINAL BLOCK ALL OTHER:     4.0 LB-IN 

   -GROUND TERMINAL: 35 LB-IN 

 6. LS1 & LS2 PROVIDED BY RITE-HITE WITH VEHICLE RESTRAINT.

   OTHER FIELD DEVICES ARE OPTIONAL. SEE SPECIFIC ELECTRICAL SCHEMATIC.

7. FUSED DISCONNECT NOTES:

   -FUSED DISCONNECT IS NOT PROVIDED BY RITE-HITE PRODUCTS  

    CORPORATION. DISCONNECT MUST BE PROVIDED BY OTHERS AND 

    INSTALLED PER LATEST EDITION OF UL508A AND NEC REQUIREMENTS.

   -A BRANCH CIRCUIT DISCONNECT SHALL BE LOCATED WITHIN A 50 FT. 

    RADUIS AND BE VISIBLE FROM THE CONTROL BOX LOCATION.

    [REFERENCE LATEST EDITION OF NEC, SECTION 430]

8. CLASS 1 CONTROL CIRCUIT.

FIGURE 15 - ELECTICAL SCHEMATIC - SECTION 3

Содержание DOK-LOK VBR-300M

Страница 1: ...cle Restraint Owner s Manual This Manual Covers Restraints Built After Serial Numbers VB3001000 and up PRINTED IN U S A RITE HITE PRINT SHOP PUBLICATION NO 1168 AUGUST 2016 VBR 300M Dok Lok MADE IN U...

Страница 2: ...RITE HITE VBR 300MNL DOK LOK Owner s Manual 2 Pub No 1168 August 2016...

Страница 3: ...year parts and labor IMPORTANT Read and understand contents of this manual prior to installation or operation of this equipment For best results have this product serviced by your authorized Rite Hite...

Страница 4: ...or become unreadable RITE HITE Corporation does not recommend any particular lockout device but recommends the utilization of an OSHA approved device refer to OSHA regulation 1910 147 RITE HITE Corpor...

Страница 5: ...rdance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the us...

Страница 6: ...sentative offers owners the option of a Planned Maintenance Program P M P As part of this service your local Rite Hite representative will do all routine maintenance lubrication and adjustments 6 Dock...

Страница 7: ...be simultaneous light change the inside will change from red to green flashing trailer secured and the outside will change from green to red flashing do not move trailer After the service is completed...

Страница 8: ...RITE HITE VBR 300MNL DOK LOK Owner s Manual 8 Pub No 1168 August 2016 VBR 300ALP control box FIGURE 2 VBR 300MNL DOK LOK VEHICLE RESTRAINT FEATURES...

Страница 9: ...estions FAILURE TO FOLLOW THESE PROCEDURES COULD ALLOW UNEXPECTED TRAILER LOADING DOCK SEPERATION RESULTING IN DEATH OR SERIOUS INJURY Stored Position Restraint UNLOCKED Barrier is in the STORED posit...

Страница 10: ...fore loading unloading vehicle DOK LOK hook must secure rear impact guard See warnings on side panel Additional warning labels manuals and other information are available by calling 1 800 456 0600 If...

Страница 11: ...press LOCK to entrap R I G have trailer back up and repeat Restraint UNLOCKING OUTSIDE LIGHT STATUS CONTROL BOX STATUS RESTRAINT POSITION Operating Bar Outside Lights Inside Lights RED GREEN OUTSIDE L...

Страница 12: ...STRAINT POSITION Outside Lights Inside Lights RED GREEN OUTSIDE LIGHTS Check outside lights when both LEDs are off UNLOCK LOCK HORN OVERRIDE DOK LOK DO NOT ENTER TRAILER ENTER TRAILER Visually inspect...

Страница 13: ...ed Maintenance Program P M P which can be fitted to your specific operation Call your local representative DAILY 1 Remove debris around VBR 300 DOK LOK vehicle restraint 2 Verify inside outside lights...

Страница 14: ...ing serviced a Defective gas spring a Check if gas spring has enough force to keep barrier in contact with R I G 3 DOK LOK lights are out a Bulbs burnt out loose or missing c Incorrect wiring d Power...

Страница 15: ...BOARD LEDs LD20 LD23 LD30 LD52 LD17 LD19 LD11 LD13 LD18 LD12 LD49 LD48 LD15 LD9 LD10 LD1 LD3 01 01 00 LOCKED STATE N A M F P F P F P P F F T F F F T 01 02 00 UNLOCKED STATE N A F M P F P F P F F P F...

Страница 16: ...1 5A FUSE TRANSFORMER TO CUSTOMER POWER SUPPLY AND SAFETY DISCONNECT 115 V 1 PH 60 Hz 15 A WHITE BLACK N L1 1L1 G Fl VR1 117 V RED RED RED RED RED RED RED RED WHITE RED WHITE RED WHITE RED WHITE RED...

Страница 17: ...OWER SUPPLY AND SAFETY DISCONNECT 115 V 1PH 60Hz 15A DENOTES WIRE NUT CONNECTION DENOTES FIELD WIRES TRANSFORMER 2FU 1 5A 1FU 1 5A ITC LIMIT SWITCH RED WHITE RED WHITE RED WHITE RED WHITE R INSIDE G G...

Страница 18: ...LEMENT TIME DELAY FUSE 1L1 N 1L1 N DUMMY L1 SEE NOTE 2 FUSED DISCONNECT BY OTHERS N G 1FU1 1L1 N SEE NOTE 7 LD2 LD1 LD9 LD8 LD7 LD10 K3 K2 K1 J3 J5 J7 J2 J11 M2 RSOL1 RSOL2 RSOL3 M1 12VDC POWER CIRCUI...

Страница 19: ...D 1A MAX LD24 LD26 LD28 LD27 LD25 LD31 LD33 LD34 LD17 LD19 LD9 LD1 LD2 LD6 LD4 LD3 LD50 LD52 LD36 LD15 LD16 LD14 LD12 LD18 LD13 LD11 LD39 LD20 LD40 LD37 LD42 LD48 LD10 LD49 LD46 LD44 LD43 LD41 LD38 OS...

Страница 20: ...VELER POWER OR CONTROL VOLTAGE TO LEVELER MOTOR OR CONTACTOR 1 L1 2 T2 SSR1 1 LEVELER CONTROL BOX PIT LEVELER LEVELER CONTROL BOX VERT LEVELER OVERHEAD DOOR CONTROLLER BY OTHERS COMPETITIVE LEVELER CO...

Страница 21: ...J12 2 J12 1 J15 5 J15 4 J15 3 J15 2 J15 1 J11 2 J11 1 N O CR1 N C N O CR2 N C J2 6 J2 5 J2 4 J2 3 J2 2 J2 1 LEVELER VU LIGHT PAIR G R 12VDC 110mA BLU BRN BLK CORNER VU LIGHT PAIR G R 12VDC 110mA BLU...

Страница 22: ...RITE HITE VBR 300MNL DOK LOK Owner s Manual 22 Pub No 1168 August 2016 REPLACEMENT PARTS MECHANICAL PARTS...

Страница 23: ...ad 5 16 18 x 1 long 18210 9 3 Decal WARNING pinch point 109703 10 8 Concrete anchor 5 8 x 4 hex head includes bolt and washer 53150 11 1 Decal patent 18391 12 2 Grease fitting 51169 13 2 Mounting brac...

Страница 24: ...2 Lockwasher internal tooth 8 51827 8 3 Nut hex 8 32 51538 9 4 Screw round head 8 32 x 3 8 18364 10 1 Switch assembly 111803 11 6 Insulated female terminal 1 4 14 16 awg 55726 12 1 Wire nut yellow 55...

Страница 25: ...57 4 1 Transformer 57201 5 1 Solid state flasher 111802 6 3 Screw round head 8 32 x 3 4 51872 7 3 Lockwasher internal tooth 8 51827 8 4 Nut hex 8 32 51538 9 2 Screw round head 8 32 x 3 8 18364 10 1 Sw...

Страница 26: ...R 7 0 R 6 9 R 6 8 R 6 7 R 6 6 R 6 5 R 6 4 R 6 3 R 6 2 R 6 1 R 6 0 R 5 9 R 5 8 R 5 7 R 5 6 R 5 5 R 5 4 R 5 3 R 5 2 R 5 1 R 5 0 R 4 9 R 4 8 R 4 7 R 4 5 R 4 4 R 4 3 R 4 2 R 4 1 R 4 0 R 3 9 R 3 8 R 3 5 R...

Страница 27: ...other than above Consult Rite Hite for specific part number 865 xxx 1 Enclosure Mounting Feet Includes 4 Feet Not needed if ordering new enclosure 147845 302 1 Electrical schematic decal Consult Rite...

Страница 28: ...R 7 0 R 6 9 R 6 8 R 6 7 R 6 6 R 6 5 R 6 4 R 6 3 R 6 2 R 6 1 R 6 0 R 5 9 R 5 8 R 5 7 R 5 6 R 5 5 R 5 4 R 5 3 R 5 2 R 5 1 R 5 0 R 4 9 R 4 8 R 4 7 R 4 5 R 4 4 R 4 3 R 4 2 R 4 1 R 4 0 R 3 9 R 3 8 R 3 5 R...

Страница 29: ...ale 6 32 0 75 length 142100 702 6 Standoff Male Female 6 32 1 625 length 142101 703 6 Screw round head 6 32 0 25 length 133366 704 6 Lock washer 6 51826 705 4 Rubber grommet 142102 706 4 Screw black t...

Страница 30: ...is Manual Covers Restraints Built After Serial Numbers 4519850001 and up PRINTED IN U S A RITE HITE PRINT SHOP PUBLICATION NO 1160 JUNE 2015 VBR 300 Dok Lok MADE IN 10 12 inside light box VBR 300M Ite...

Страница 31: ...RITE HITE VBR 300MNL DOK LOK Owner s Manual Pub No 1168 August 2016 31 NOTES...

Страница 32: ...ranty RITE HITE EXPRESSLY DISCLAIMS ALL IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS Non standard warranties if any must be specified by Rite Hite in writing In t...

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