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HE Series Infrared Gas Heater Installation and Operation Manual

 

21. FENWAL DSI: 

SEQUENCE OF OPERATION / FLAME RECOVERY / SAFETY LOCKOUT

 

Power Up / Stand By 

 

Upon applying 24 volts power to 24VAC, the control will reset, perform a self check routine, initi-
ate full time flame sensing, flash the diagnostic LED for up to four seconds, and enter the ther-
mostat scan state. 

 

Heat Mode 

 

When a call for heat is received from the thermostat supplying 24 volts to TH, the control checks 

the  pressure  switch  for  normally  open  contacts.  The  combustion  blower  is  then  energized  and 

once the  pressure switch contacts close,  a  30 second  purge  delay  begins. Following the purge 

period the gas valve is energized and spark commences for the 15 second trial for ignition. 

 

When  flame  is  detected  during  the  trial  for  ignition,  spark  is  shutoff  immediately  and  the  gas 

valve combustion blower remains energized. The thermostat, pressure switch, and main burner 

flame  are  constantly  monitored  to  assure  the  system  continues  to  operate  properly. When  the 

thermostat  is  satisfied  and  the  demand  for  heat  ends,  the  main  valve  is  de

-

energized  immed-

iately, the control senses the loss of flame signal and initiates a 30 second post

-

purge period be-

fore de

-

energizing the combustion blower. 

 

Failure to Light 

-

 Lockout 

(

THREE TRIAL MODEL

 

This three

-

try control  will  attempt two  additional  ignition trials  with  a 30 second inter

-

purge  be-

tween  trials,  before  going  into 

soft

’ 

lockout.  The  valve  relay  will  be  de

-

energized  immediately, 

and the combustion blower will be turned off following the 30 second post purge period. 

 

If the thermostat continues to call for heat after one hour the control will automatically reset and 

attempt to ignite the burner again (three trials). 

 

At  any  time  less  than the  1  hour  auto

-

reset, recovery from lockout  requires  a  manual reset  by 

either resetting the thermostat or removing 24 volts for a period of 5 seconds. 

 

Flame Failure 

-

 Re

-

Ignition 

 

If the established flame signal is lost while the burner is operating, the control will respond within 

0.8 seconds. The HV spark will be energized for a trial ignition period in an attempt to relight the 

burner. If the burner does not light the control will de

-

energize the gas valve. Two more attempts 

will be made to relight the burner. If the  burner does not relight the control will go into 

soft

’ 

lock-

out as noted above in 

Failure to Light

”. 

If flame is re

-

established, normal operation resumes. 

 

 

 

Combustion Airflow Problems 

-

Lockout 

 

Combustion  air flow is continually monitored  during  an  ignition sequence  by the  air flow switch 

(PSW).  If  during  the  initial  call  for  heat  the  pressure  contacts  are  in  the  closed  position  for  30 

seconds  without  an  output to the Combustion Blower,  an  air flow fault  will be declared  and  the 

control will remain in this mode with the combustion blower off. 

 

If the air flow switch remains open for more than 30 seconds after the combustion blower out-

put (L1 & IND) is  energized,  an  air flow fault  will be  declared  and the control  will stay  in this 

mode with the combustion blower on, waiting for the air flow switch to close. 

 

When  proper  air flow is detected from the  air flow switch input (PSW) the control begins the 

pre

-

purge period followed with a 15 second ignition sequence. 

 

If the air flow signal is lost while the burner is firing, the control will immediately de

-

energize the 

gas valve and the combustion blower will remain on. If the call for heat remains, the control will 
wait for  proper  air flow to return. If  proper  air flow is  not  detected  after 30 seconds  an  air flow 
fault  signal  will  be  declared.  If  proper  air  flow  is  detected  at  any  time,  a  normal  sequence  will 
begin with the pre

-

purge period. 

 

Содержание RHE1S40N

Страница 1: ......

Страница 2: ...y result causing prop erty damage personal injury or loss of life Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other gas fired appliance WHAT TO D...

Страница 3: ...Horizontal Vent 20 21 Horizontal Vent Terminal Location 22 Vertical Vent Through Roof 23 12 COMBUSTION AIR REQUIREMENTS 24 13 GAS SUPPLY CONNECTION 25 ORIENTATION OF FLEXIBLE GAS CONNECTION if applic...

Страница 4: ...4 HE Series Infrared Gas Heater Installation and Operation Manual...

Страница 5: ...adults should be alerted to the hazards of high sur face temperatures and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same...

Страница 6: ...4 in USA and as indicated in this manual Refer to Sections 11 12 WARNING Start Up SMOKE Condition During start up the heating of material coatings used in the production process of tubes and reflector...

Страница 7: ...be posted either adjacent to the heater thermostat or in the absence of such thermostat in a conspicuous location In addition to stored or stationary material consideration must also be given to move...

Страница 8: ...FIGURE 1 MINIMUM CLEARANCES TO COMBUSTIBLES 3D VIEW Table 1 also lists values next page TUBE REFLECTOR MOUNTED UP TO 30 ANGLE EITHER DIRECTION TUBE REFLECTOR MOUNTED HORIZONTALLY Always maintain at le...

Страница 9: ...a nearby surface The stated clearance to combustibles represents a surface temperature of 117F 65C above room temperature It is the installer s responsibility to ensure that building materials with a...

Страница 10: ...T inches cm The minimum clearance to combustibles below this heater C is 53 inches 1346 cm Subtract C 53 inches 1346 mm from T Height above floor to get value H Enter the calculated value H on the sig...

Страница 11: ...r other flammable material should not be placed on or near the appliance Any safety screen or guard removed to service an appliance must be replaced prior to operating the appliance Installation and r...

Страница 12: ...be protected from damage by aircraft and other objects such as cranes and movable scaffolding D Heaters must be located so as to be accessible for servicing and adjustment 2 LABOR REQUIRMENTS Two pers...

Страница 13: ...he minimum clearances between the heater and combustibles as shown in FIG 1 TABLE 1 Pages 8 9 It is the installer s responsibility to ensure that building materials with a low heat tolerance which may...

Страница 14: ...burner housing MODEL GUIDELINE MOUNTING HEIGHT ft m DISTANCE HEATER LONG AXIS PARALLEL TO WALL HORIZONTAL ft m ANGLE MOUNTED HE Series 8 12 2 4 3 7 5 12 1 5 3 7 MINIMUM COMBUSTIBLE CLEARANCE BEHIND 1...

Страница 15: ...end the heat er from a structural member that can adequately support the weight of the heater Always maintain the required minimum clearances to combustible ma terials and vehicles see pages 7 to 10 I...

Страница 16: ...a structural member s of sufficient strength and integrity to support the weight of the heater 7 The heater comes fully assembled from the factory For locations where there is con strained access for...

Страница 17: ...Series Infrared Gas Heater Installation and Operation Manual FIGURE 5 HEATER DIMENSIONS Turbulators factory installed in tube Burner side tube 39 99 cm FIGURE 6 HEATER SUSPENSION HORIZONTAL UP TO 30...

Страница 18: ...ter The attachment of suspension hardware to the structure will be as required by site structural condi tions installation codes and or local engineering specifications Other types or systems of re st...

Страница 19: ...wances for heater expansion must be made in the venting Improper installation can result in property damage injury or death This heater has a positive vent pressure A vent termination cap is recommend...

Страница 20: ...apters Field Supplied Allow free expansion and contraction of the system and free flow of vent gas A wall thimble is not required through a non combustible wall Seal pipe penetration Seal all vent con...

Страница 21: ...p see clearance information previous page and next page Install the termination cap a minimum of 6 inches 15 cm from the outside wall to the inside edge of terminal opening to minimize back pressure c...

Страница 22: ...rom center of terminal 9 23 cm E Below an unventilated soffit 3 7 6 cm F To an outside corner 12 30 cm G To an inside corner 12 30 cm H To each side of centerline extended above a meter regulator asse...

Страница 23: ...or insulated with a suitable material as approved and specified by the insulation manufacturer to withstand tem perature up to 460 F 238 C Use an approved B vent termination cap as supplied by the ma...

Страница 24: ...l and national codes ANSI Z223 1 NFPA 54 in the USA The HE Series is an ap pliance approved as a Vented Overhead Heater under ANSI Z21 86 CSA 2 32 Vented Gas Fired Space Heating Appliances TEST FOR LE...

Страница 25: ...uge con nection immediately upstream of the gas supply connection to the heater The gas supply should be checked first with heater turned OFF followed by an other check with heater turned ON This appl...

Страница 26: ...ay be used Refer and ad here to local code requirements and NFPA 54 Section 9 6 in the USA If a flexible gas connector is used it must be installed in the orientation shown in Figure 14 be low as requ...

Страница 27: ...mostat TruTemp Thermostat or 24V controller signal must be used for the post purge feature to function A line voltage Thermostat or an ON OFF switch will disable the post purge feature A maximum night...

Страница 28: ...ation to ensure no debris is blocking the vent and that the integrity and construction of the vent piping is sound and no leakage is occurring 4 Visually inspect the burner flame periodically to ensur...

Страница 29: ...WIRING DIAGRAM FENWAL S87J PAGE 30 CHANNEL MICRO 50N PAGE 31 24V OR 120 VOLT THERMOSTAT SINGLE HEATER PER THERMOSTAT NOTE Heater must be controlled by 24Vac Thermostat to enable post purge by the igni...

Страница 30: ...30 HE Series Infrared Gas Heater Installation and Operation Manual 20 MULTIPLE TUBE HEATERS per THERMOSTAT Fenwal DSI P N 905000020...

Страница 31: ...t any time less than the 1 hour auto reset recovery from lockout requires a manual reset by either resetting the thermostat or removing 24 volts for a period of 5 seconds Flame Failure Re Ignition If...

Страница 32: ...ATION Proper location of the electrode assembly is important for optimum system performance The electrode assem bly should be located so that the spark gap is inside the flame envelope about 1 inch 2...

Страница 33: ...OMMENDED ACTION S 1 Dead A Miswired check electrical supply 120Vac 5 B Transformer bad 24Vac 10 C Fuse Circuit breaker bad D Bad control check LED for steady on 2 Thermostat on no blower output A Misw...

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Страница 35: ...35 HE Series Infrared Gas Heater Installation and Operation Manual This Page Intentionally Left Blank...

Страница 36: ...36 HE Series Infrared Gas Heater Installation and Operation Manual This Page Intentionally Left Blank...

Страница 37: ...37 HE Series Infrared Gas Heater Installation and Operation Manual This Page Intentionally Left Blank...

Страница 38: ...38 HE Series Infrared Gas Heater Installation and Operation Manual This Page Intentionally Left Blank...

Страница 39: ...39 HE Series Infrared Gas Heater Installation and Operation Manual This Page Intentionally Left Blank...

Страница 40: ...al on the Ignition Control to establish a spark Pull the wire away from the stud and note the length of gap at which spark discontinues A spark length of 1 8 in 3 mm or more indicates satisfactory vol...

Страница 41: ...GNITER IS SHORTING OUT CHECK GROUND WIRING REMOVE AND INSPECT IGNITER AND LEAD CHECK BOOT OF THE IGNITION CABLE FOR SIGNS OF MELTING OR OVERHEATING IF YES TAKE PROTECTIVE ACTION TO SHIELD CABLE AND BO...

Страница 42: ...DOWNS EVEN THOUGH OPERATION IS NOR MAL AT THE TIME OF CHECKOUT CHECK FOR EXCESSIVE HEAT AT SENSOR INSU LATOR AS TEMPERATURES ABOVE 1000 F 538 C CAUSES SHORT TO GROUND CHECK FLAME SIGNAL IN SERIES WITH...

Страница 43: ...S ARE COMPATIBLE WITH THIS HEATER AND TO THIS EQUIPMENT HAS BEEN FACTORY FIRED AND TESTED PRIOR TO SHIPMENT HOWEVER THIS APPLIANCE IS NOT PLUG PLAY IT RE QUIRES COMMISSIONING AND FIELD ADJUSTMENT SPEC...

Страница 44: ...EADING AT THE IGNITION MODULE VOLTS WHAT IS THE FLAME SIGNAL STRENGTH IN uA FROM SENSOR uA microamps IS HEATER CONTROLLED BY A THERMOSTAT YES NO IS THE THERMOSTAT STRATEGICALY LOCATED YES NO WHAT IS T...

Страница 45: ...mm x 305 mm Burner Weight 26 pounds 11 8 kg Dimensions 16 L x 10 25 W x 10 75 H 406 mm x 260 mm x 273 mm Tube Reflector System Weight 60 pounds 27 kg Dimensions 103 5 L x 16 5 W x 7 5 H 2629 mm x 420...

Страница 46: ...elow 31 HIGH ALTITUDE INSTALLATION Field Conversion Kit required to convert between fuel gas types Part number 903000039 HE Series Natural Gas to Propane Gas Conversion Kit Part number 903000040 HE Se...

Страница 47: ...Safety Snap Hooks 2 pkg of 25 pkg of 100 903000071 903000064 903000070 TruTemp Infrared Setback Thermostat True comfort control for radiant heating systems senses and averages ambient and radiant temp...

Страница 48: ...The pins that extend from each side of the two guard sections are inserted into these sets of holes Fig 1 Fig 2 Step 1 On ONE SIDE of the reflector remove the bottom screws Qty 3 that fasten the refle...

Страница 49: ...e screws at the bottom edge of the reflector into the three hangers Fig 7 Fig 9 Fig 10 Center Fig 11 End Notes 1 To bend the pins use needle nose pliers to hold the guard screen securely Fig 8 and ano...

Страница 50: ...ESTRICTOR 908000012 Air Intake Restrictor 1 5 Hole 40 NG LP 10 BLOWER 908000013 Blower Assembly Tube Burner 11 MANIFOLD BUSHING 906000076 Manifold bushing 12 90 DEGREE ELBOW FITTING 1 2 906000077 Stre...

Страница 51: ...LECTRICAL CORD 905000028 Cord electrical 6 24 IGNITION SPARK CABLE See Above 25 IGNITER KIT 906000082 Spark Igniter Gasket Kit 26 SIGHT GLASS ASSEMBLY 909000118 Sight glass assembly tube heater 27 FLA...

Страница 52: ...Positions tube in hanger reflector system 31 PREFORMED U TUBE 906000147 Preformed U Tube 17 ft tube length 32 HANGER 909000134 System Hanger 33 REFLECTOR 906000131 Reflector 34 REFLECTOR END PLATE 90...

Страница 53: ...53 HE Series Infrared Gas Heater Installation and Operation Manual NOTES...

Страница 54: ...54 HE Series Infrared Gas Heater Installation and Operation Manual NOTES...

Страница 55: ...55 HE Series Infrared Gas Heater Installation and Operation Manual NOTES...

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