Rilon MIG/NBC 300GN Скачать руководство пользователя страница 23

INITIAL PROBLEMS DIAGNOSE

Even the machine comes up with abnormal phenomenon such as welding unable, arc unstable or bad welding effect, it is

still early to judge that there is malfunction on the machine. 

The   above-mentioned   abnormal   phenomenon   may   be   caused   by   some   reasons.   For   example:   tight   parts   loosen,

forgetting to switch on, wrong set up, cable broken and gas rubber pipe cracked, etc. Therefore, please test and inspect

these factors before deliver it back to the factory because a large number of troubles may be easily solved probably. 

For this reason, an initial diagnosis list for general welding troubles is shown below. A trouble happened may be found in

the column of “Abnormal items” on up-right of the list, please inspect and maintain for the corresponding items which

have “

" mark in the column according to the following list respectively.

 

Initial problems diagnose

Abnormal Items

Area and Item to be inspected

and maintained

N

o a

rc

h

 A

rc

 S

ta

rtin

g

N

o G

as

 o

ut

N

o W

ire

 F

ee

din

g

B

ad

 A

rc

 Ig

nit

io

n

U

ns

ta

ble

 A

rc

D

irt 

on

 E

dg

e

 o

f W

eld

 S

ea

m

W

ire

 S

tic

k t

o P

ar

en

t m

ate

ria

l

W

ire

 S

tic

k t

o C

on

du

cti

ve

 T

ip

 

B

lo

w

ho

le

 F

or

m

ed

Distribution 

Boxes (Input 

Protection 

Devices)

1. Turn on power supply or not?

2. Fuse burnt out

3. Connection joint loose

Input Cable

1. Examine whether the cable is cut off.

2. Connection joint loose

3. Over heat

Welding Power 

Operation

1. Turn on power supply or not?

2. Phase Lacking

Gas Cylinder and

Gas Regulator 

1. Turn on gas supply

2. Residual Amount of Gas in the Cylinder

3. Set value for flow

4. Connection joint loose

Gas supply hose 

(the whole line 

from the high 

pressure cylinder

to the weld gun)

1. Connection joint loose

2. Gas hose damaged

USER MANUAL

                                      

 21

                                        

YF-20Y A1

Содержание MIG/NBC 300GN

Страница 1: ...USER MANUAL MIG NBC 300GN...

Страница 2: ......

Страница 3: ...USTRATION 10 6 OPERATION PARAMETER RECOMMENDATION 12 7 STRUCTURE CHART AND MAJOR PART LIST 14 8 CIRCUIT DIAGRAM 16 9 ATTENTIONS PREVENTIVE MEASURES 17 10 POTENTIAL OPERATING PROBLEMS 18 11 DAILY MAINT...

Страница 4: ...accidents 3 Follow related regulations for the construction of the input drive force selection of the setup place usage of the high pressure gas storage and configuration safe keeping of the workpiece...

Страница 5: ...follow the below notes to avoid accidents like fire and explode Spark and hot workpiece can cause fire It may cause fire if the cable is not connected well or when the current circuit of the steel or...

Страница 6: ...body hurt The wire shoot out from the torch can stab eyes face and other naked parts 1 Before feeding the wire do not look into the electric conduction hole or the wire shooted out may stab your eyes...

Страница 7: ...ment and measurement g Anti disturb capability of other used equipments Users should ensure these equipments and the environment are compatible and this may need extra preventive measures h Practical...

Страница 8: ...que electronic reactor circuit which can precisely control the short circuiting transfer and mixed transfer resulted in better performance than other machines Compared with silicon controlled welding...

Страница 9: ...70 300 Output voltage V MIG 16 5 29 MMA 22 4 32 Duty cycle MIG 35 MMA 20 Power factor 0 85 Efficiency 85 Type of wire feeder Internal Wire feed speed m min 3 16 Post flow time S 1 0 0 5 Welding wire...

Страница 10: ...nd the machine via air tube 2 Insert the swift plug of earth cable into socket at the front panel 3 Set the wire wheel with wire on the wheel axis the wheel hole should be matched with the wheel fixer...

Страница 11: ...tes Turn the welding machine to MMA mode for heating the gas cylinder to prevent CO2 meter icing when the machine is not working under MIG mode USER MANUAL 9 YF 20Y A1 CO2 meter Power supply Three pha...

Страница 12: ...justment button 3 MMA MIG switch button 4 2T 4T switch button 5 Abnormal indicator 6 Current meter 7 Remove control indicator 8 Voltage meter 9 Voltage adjustment button 10 Negative output terminal 11...

Страница 13: ...chine is under 2T mode as defaulted when it is turn on Press the 2T 4T change over button it is changed to 4T mode Turn it back to 2T by repeat the step above 2 Adjustment button 1 Voltage adjustment...

Страница 14: ...150 20 21 45 50 10 15 10 15 1 0 1 2 1 0 1 5 160 180 22 23 45 50 15 15 1 2 1 2 1 6 220 260 24 26 45 50 15 15 20 1 2 1 2 1 6 220 260 24 26 45 50 15 15 20 1 2 1 2 1 6 300 340 32 34 45 50 15 15 20 1 2 1 2...

Страница 15: ...8 9 1 2 1 6 500 270 380 29 35 45 50 25 20 25 12 1 2 1 6 500 400 32 36 35 40 25 20 25 High welding speed 1 0 0 8 0 9 450 140 19 20 160 10 15 1 2 0 8 0 9 450 130 150 19 20 120 10 15 1 6 1 0 1 2 450 180...

Страница 16: ...STRUCTURE CHART AND MAJOR PART LIST Structure Chart of MIG NBC 300GN USER MANUAL 14 YF 20Y A1...

Страница 17: ...Handle 2 13 Right cover 1 41 Fast socket 2 14 Machine chassis 1 42 Down plastic panel 2 15 Fan 1 43 shunt 1 16 Fan cover 2 44 Radiator connect board 1 17 Upper board 1 45 Negative copper connector 1...

Страница 18: ...ateboard Topboard 1 2 3 4 5 CON6 1 2 4 5 CON10 1 2 4 3 25 15 12 1 3 CON1 1 3 CON13 1 3 CON3 A Wirefeeder 1 2 CON14 1 2 CON7 Electromagnetismvalve 1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8...

Страница 19: ...make sure the working area is adequately ventilated It is important for the performance and the longevity of the machine 2 Do not over load The operator should keep an eye on max duty current Compare...

Страница 20: ...e deviation of power voltage from rated value may cause that the output current does no accord with adjusted value When the power voltage is lower than rated value the maximum output current may be lo...

Страница 21: ...sure perfect contact Especially plugs and sockets Fasten the loosing joints In case of oxidation remove oxide film with sand paper and connect again 4 Prevent water from entering into the machine and...

Страница 22: ...s The meter shows Fan works normally No welding output 1 Check if all the sockets in the machine are connected well 2 There is open circuit or badness of connect at the joint of output terminal 3 The...

Страница 23: ...tain for the corresponding items which have mark in the column according to the following list respectively Initial problems diagnose Abnormal Items Area and Item to be inspected and maintained No arc...

Страница 24: ...n etc Body of weld gun 1 Loose connection of conductive tip nozzle and nozzle contactor 2 Contactor of weld gun body is not plunged in or tightened well Power supply cable of weld gun as well as cable...

Страница 25: ...Reason of torch screw thread damage Damage of its head and hole blocked or not Reason of unstable arc and broken arc Wire sending tube Check the extended size of the pipe Change when less than 6mm whe...

Страница 26: ...re the narrowing of its contact surface Lead to unstable arc and wire sending Position Checking keys Remarks Torch cable 1 If torch cable over bended 2 If the metal connecting point of mobile plug loo...

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