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20094184

Start-up, calibration and operation of the burner

6.10 Operating programme

Normal operation

Lockout due to extraneous light during pre-purging

Lockout due to ignition failure

Key

(Fig. 17 - Fig. 18 - Fig. 19)

Flame detector

Heat request thermostat

Ignition device

Enabling switch thermostat for start up after preheating

Fan motor

Heater

Oil valve

LED

Reset button LED colour

Standby time

Time for checking initialisation

Pre-purging

time

t3i

Pre-ignition

time

t3l

Checks for extraneous light during pre-purging

t4i

Total ignition time

t4l

Reaction time to achieve safety shut-down due to flame
failure

t5i

Post-ignition time

tpp

Post-purging time

Safety time

20076737

Flame loss during operation (Recycle: max. 3 attempts)

Green

blink

Orange

blink

Green blink

Green

Lockout

Green

blink

Orange

blink

Green blink

Green

POWER SUPPLY

red

Signal not requested

Fig. 17

link

LED

20083033

Lockout

Green

blink

Red

Red, green blink

Orange blink

POWER SUPPLY

Fig. 18

Fig. 19

D11374

Red

Green

blink

Orange

blink

POWER SUPPLY

Green

blink

Lockout

Содержание RDB 2.2R BG 15 kW

Страница 1: ...iones de instalaci n montaje y funcionamiento Light oil burners Quemadores de gas leo One stage operation Funcionamiento a 1 llama MODEL MODELO CODE C DIGO TYPE TIPO 20091750 RDB2 2R BG 15 kW L002BG1...

Страница 2: ...Translation of the original instructions Traducci n de las instrucciones originales...

Страница 3: ...eration of the burner 13 6 1 Notes on safety for the first start up 13 6 2 Combustion adjustment 13 6 3 Recommended nozzles 13 6 4 Pump pressure 13 6 5 Air damper adjustment 14 6 5 1 Main air damper 1...

Страница 4: ...Post purge 22 6 14 Programming menu 23 6 14 1 Shut down test 24 6 14 2 Post purge 24 6 14 3 Intermittent operation 24 6 14 4 Displaying the last lockout that occurred 24 6 15 Lockout types 25 7 Faults...

Страница 5: ...267 EN 12100 and according to the European Directives BED 92 42 EC Efficiency Directive MD 2006 42 EC Machine Directive LVD 2006 95 EC Low Voltage Directive EMC 2004 108 EC Electromagnetic Compatibil...

Страница 6: ...o the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks with le thal consequences DANGER FLAMM...

Страница 7: ...vent of damage to things or injury to people if such damage injury was due to any of the following causes incorrect installation start up use and maintenance of the burner improper incorrect or unreas...

Страница 8: ...e Only those parts envisaged by the manufacturer can be replaced 3 2 Personnel training The user is the person body or company that has acquired the machine and intends to use it for the specific purp...

Страница 9: ...ment screw 6 Air intake BF 7 Capacitor 8 Combustion head 9 UV sensor 10 Motor 11 Oil valve 12 Pump pressure adjustment screw 13 PTC heater 4 Technical description of the burner Model L002 BG1 L003 BG2...

Страница 10: ...nge with insulating gasket No 1 Nuts for fixing the flange to the boiler No 5 Screw and nuts for flange No 1 Screws for fixing the flange to the boiler No 4 Flexible hoses with nipples No 2 Hexagonal...

Страница 11: ...ghly recommended to carry out cleaning and maintenance more frequently WARNING The handling operations for the burner can be highly dangerous if not carried out with the great est attention keep any u...

Страница 12: ...nut 8 Fig 6 onto the bolt 6 WARNING The burner is designed to operate only in the po sitions 1 2 3 and 4 Installation 1 is preferable as it is the only one that allows the maintenance operations as d...

Страница 13: ...cking attrition sparks and heat Make sure the fuel interception tap is closed be fore performing any operation on the burner WARNING The fuel supply line must be installed by qualified personnel in co...

Страница 14: ...perfectly sealed Tab C In vacuum systems Fig 11 you are advised to bring the return line to the same height as the suction line In this case a non return valve is not required Should however the retur...

Страница 15: ...p pressure 14 bar The pump is calibrated in the factory as shown in Tab D 6 Start up calibration and operation of the burner WARNING The first start up of the burner must be carried out by qualified p...

Страница 16: ...main air damper A Fig 12 can be regulated in position B for the burner code 20091750 To adjust the positions of the air damper proceed as follows remove the secondary damper B by loosening the screw...

Страница 17: ...with a light oil tem perature less than 8 C some ignition difficulties could occur be cause the fuel is not warm enough This problem disappears when the fuel reaches an optimal temperature For this r...

Страница 18: ...r s thermostat pressure switch ensures the stopping of the burner If this is not the case a timer should be fitted in series to L N to stop the burner at least once every 24 hours Refer to the wiring...

Страница 19: ...n plug XP6 6 pin socket WARNING Do not invert the neutral with the phase in the electrical supply line Check that the electrical supply of the burner corresponds to that shown on the identifica tion l...

Страница 20: ...t3 Pre purging time t3i Pre ignition time t3l Checks for extraneous light during pre purging t4i Total ignition time t4l Reaction time to achieve safety shut down due to flame failure t5i Post igniti...

Страница 21: ...t 0 8 tr Re cycles Max no 3 repetitions of complete start up sequence if there is a flame failure during operation the final action at the last attempt following flame failure is a lock out 3 re cycle...

Страница 22: ...ation a new attempt of possibility is added By disconnecting the power supply when a new heat request oc curs power supply is applied to the burner all possible attempts at re ignition are reset maxim...

Страница 23: ...work ing times are verified The fault is indicated by way of the blinking LED see section 6 11 2 If the anomaly is detected before heat demand the burner does not start If the fault is detected during...

Страница 24: ...he valves The post purge function is not performed after a lockout if the heat request is interrupted during pre purging Post purging occurs if the heat request is interrupted during the safety time i...

Страница 25: ...sings of the reset button No of blinks of the Led green Quitting the menu Shut down test 5s t 10s 2 blinks RED none none Automatic at the end of the blinking Post purging 10s t 15s 1 blink GREEN 1 10...

Страница 26: ...demand stops during the led flashing occur exit menu but the setting value is stored 6 14 3 Intermittent operation Sequence for enable disable Programming allowed in OPERATING mode and in STAND BY Pre...

Страница 27: ...fter 25 seconds presence of false flame signal during post purging The flame is not detected after the safety time After 5 seconds from oil valve starts RED Steady ON flame detector defective or dirty...

Страница 28: ...s light The connections in the control box are wrongly inserted OFF Check and connect all the plugs and sockets prop erly The heater is broken Replace them The burner goes into lockout mode before or...

Страница 29: ...nd that air is not entering the piping Filters Check the filtering baskets on line and at nozzle present in the system Clean or replace if necessary If rust or other impurities are observed inside the...

Страница 30: ......

Страница 31: ...puesta en funcionamiento 13 6 2 Regulaci n de la combusti n 13 6 3 Boquillas aconsejadas 13 6 4 Presi n bomba 13 6 5 Regulaci n registro de aire 14 6 5 1 Registro de aire principal 14 6 5 2 Registro a...

Страница 32: ...ilaci n 22 6 14 Men de programaci n 23 6 14 1 Ensayo de apagado 24 6 14 2 Post ventilaci n 24 6 14 3 Funcionamiento intermitente 24 6 14 4 Visualizaci n del ltimo bloqueo 24 6 15 Tipos de bloqueo 25 7...

Страница 33: ...spuesto por las Directivas Europeas BED 92 42 CE Directiva Rendimientos MD 2006 42 CE Directiva M quinas LVD 2006 95 CE Directiva Baja Tensi n EMC 2004 108 CE Compatibilidad Electromagn tica Estos pro...

Страница 34: ...la m quina y o a las personas PELIGRO PELIGRO COMPONENTES CON TENSI N Este s mbolo distinguir las operaciones que si no se ejecutan correctamente causar n descargas el ctricas con consecuencias mortal...

Страница 35: ...idad caducar n en caso de da os a personas y o cosas cuando los da os hayan sido originados por una o m s de las siguientes causas instalaci n puesta en funcionamiento uso y mantenimiento del quemador...

Страница 36: ...tituirse 3 2 Adiestramiento del personal El usuario es la persona entidad o empresa que compra la m quina y cuya intenci n es usarla con el fin para el cual fue conce bida Suya es la responsabilidad d...

Страница 37: ...n registro de aire 6 Toma de aire BF 7 Condensador 8 Cabezal de combusti n 9 Sensor UV 10 Motor 11 V lvula aceite 12 Tornillo de regulaci n presi n bomba 13 Calentador PTC 4 Descripci n t cnica del qu...

Страница 38: ...Brida con protecci n aislante N 1 Tuercas para brida de fijaci n a la caldera N 5 Tornillo y tuerca para brida N 1 Tornillos para brida de fijaci n a la caldera N 4 Tubo flexible con niples N 2 Llave...

Страница 39: ...temente la limpieza y el mantenimiento ATENCI N Las operaciones de traslado del quemador pue den ser muy peligrosas si no se realizan con la m xima atenci n mantener alejados a los no in volucrados en...

Страница 40: ...e seguridad 8 Fig 6 en el bul n 6 ATENCI N El quemador est preparado para funcionar ex clusivamente en las posiciones 1 2 3 y 4 Es conveniente escoger la instalaci n 1 puesto que es la nica que permit...

Страница 41: ...e del grifo de interceptaci n del combustible antes de efectuar cualquier tipo de intervenci n en el quemador ATENCI N La instalaci n de la l nea de alimentaci n del combustible debe ser efectuada por...

Страница 42: ...er as deben ser perfectamente herm ticas Tab C En las instalaciones por depresi n Fig 11 se aconseja que la tuber a de retorno llegue a la misma altura que la tuber a de as piraci n En este caso no se...

Страница 43: ...de la boquilla 6 4 Presi n bomba 14 bar La bomba se calibra en f brica como se indica en la Tab D 6 Puesta en funcionamiento calibraci n y funcionamiento del quemador ATENCI N La primera puesta en fu...

Страница 44: ...rincipal A Fig 12 se puede regular en la po sici n B para el quemador c digo 20091750 Para regular las posiciones del registro de aire proceder como se indica a continuaci n quitar el registro de 2 ll...

Страница 45: ...l y con tempe ratura del gas leo inferior a 8 C el encendido puede ser dificulto so porque el combustible no est lo suficientemente caliente Este problema desaparece cuando el combustible alcanza la t...

Страница 46: ...eficien cia en el arranque Por lo general el termostato presostato de la caldera asegura la detenci n del quemador Si no fuera as se debe aplicar en serie a L N un temporizador que pare el quemador po...

Страница 47: ...eguridad V V lvula aceite X6 Conector macho de 6 contactos XP6 Conector hembra de 6 contactos ATENCI N No invertir Neutro con Fase en la l nea de ali mentaci n el ctrica Controlar que la alimentaci n...

Страница 48: ...i n t3i Tiempo de pre encendido t3l Verificaci n presencia de luz extra a durante la fase de pre ventilaci n t4i Tiempo total de encendido t4l Tiempo de reacci n para el bloqueo de seguridad por causa...

Страница 49: ...iclado N m x 3 repeticiones de la secuencia completa de arranque en caso de ausencia de llama durante el funcionamiento la acci n final en el ltimo intento luego de la falla en la llama es un bloqueo...

Страница 50: ...tentos NOTA Despu s de 510 segundos de funcionamiento continuo se suma la posibilidad de un nuevo intento Al desconectar la alimentaci n cuando se recibe una nueva so licitud de calor alimentaci n apl...

Страница 51: ...ambos casos se comprueban los tiempos de funcionamiento La anomal a es indicada por la intermitencia del led ver apartado 6 11 2 Si la anomal a est presente antes de la solicitud de calor o durante el...

Страница 52: ...aci n despu s de un bloqueo si se interrumpe la solicitud de calor durante la pre ventila ci n La post ventilaci n se produce si se interrumpe la solicitud de calor durante el tiempo de seguridad si s...

Страница 53: ...el pulsador de desbloqueo N de parpadeos del Led verde Salida del men Ensayo de apagado 5 seg t 10 seg 2 parpadeo ROJO ninguna ninguna Autom tico desde las paradas intermitentes Pos ventilaci n 10 seg...

Страница 54: ...regulaci n Si la solicitud de calor se bloquea durante el parpadeo del led se sale del men pero el valor de regulaci n queda me morizado 6 14 3 Funcionamiento intermitente Secuencia para habilitar des...

Страница 55: ...alentamiento Despu s de 25 segundos presencia de simulaci n de llama durante el pre calen tamiento La llama no se detecta des pu s del tiempo de seguri dad Despu s de 5 segundos desde los arranques de...

Страница 56: ...aja de control est n mal realizadas OFF Controlar y conectar correctamente todos los co nectores macho y los conectores hembra El calentador presenta un desper fecto Reemplazarlo El quemador se bloque...

Страница 57: ...uchos filtrantes de l nea y la boquilla presentes en la instalaci n Si es necesario limpiar o sustituir Si en el interior de la bomba se aprecia oxidaci n u otras impure zas aspirar del fondo del dep...

Страница 58: ......

Страница 59: ......

Страница 60: ...Subject to modifications Sujeto a modificaciones RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com...

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Riello RDB 2.2R BG 15 kW, Инструкции по установке, использованию и обслуживанию

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