
1
20098582
GB
Contents
1
Declarations................................................................................................................................................................................ 3
2
Information and general warnings............................................................................................................................................ 4
2.1
Information about the instruction manual .................................................................................................................... 4
2.1.1
Introduction.................................................................................................................................................................. 4
2.1.2
General dangers.......................................................................................................................................................... 4
2.1.3
Other symbols ............................................................................................................................................................. 4
2.1.4
Delivery of the system and the instruction manual...................................................................................................... 5
2.2
Guarantee and responsibility....................................................................................................................................... 5
3
Safety and prevention................................................................................................................................................................ 6
3.1
Introduction.................................................................................................................................................................. 6
3.2
Personnel training ....................................................................................................................................................... 6
4
Technical description of the burner ......................................................................................................................................... 7
4.1
Burner designation ...................................................................................................................................................... 7
4.2
Models available.......................................................................................................................................................... 7
4.3
Technical data ............................................................................................................................................................. 7
4.4
Electrical data.............................................................................................................................................................. 8
4.5
Maximum dimensions.................................................................................................................................................. 8
4.6
Firing rate .................................................................................................................................................................... 9
4.6.1
Burner firing rate according to air density.................................................................................................................... 9
4.7
Test boiler.................................................................................................................................................................. 10
4.8
Burner description ..................................................................................................................................................... 11
4.9
Burner equipment...................................................................................................................................................... 11
5
Installation ................................................................................................................................................................................ 12
5.1
Notes on safety for the installation ............................................................................................................................ 12
5.2
Handling .................................................................................................................................................................... 12
5.3
Preliminary checks .................................................................................................................................................... 12
5.4
Operating position ..................................................................................................................................................... 13
5.5
Preparing the boiler ................................................................................................................................................... 13
5.5.1
Boring the boiler plate ............................................................................................................................................... 13
5.5.2
Blast tube length........................................................................................................................................................ 13
5.6
Securing the burner to the boiler ............................................................................................................................... 14
5.7
Nozzle ....................................................................................................................................................................... 14
5.7.1
Choice of nozzle........................................................................................................................................................ 15
5.7.2
Nozzle assembly ....................................................................................................................................................... 15
5.8
Electrode position...................................................................................................................................................... 16
5.9
Combustion head adjustment.................................................................................................................................... 16
5.10
Fan gate adjustment.................................................................................................................................................. 16
5.11
Fuel supply ................................................................................................................................................................ 17
5.11.1
Double-pipe siphon-type systems A)(Fig. 18) ........................................................................................................... 17
5.11.2
Double-pipe suction-type systems B)(Fig. 18) .......................................................................................................... 17
5.11.3
Single-pipe systems .................................................................................................................................................. 18
5.11.4
Loop circuit ................................................................................................................................................................ 18
5.11.5
Hydraulic connections ............................................................................................................................................... 19
5.12
Pump ......................................................................................................................................................................... 19
5.12.1
Priming pump ............................................................................................................................................................ 20
5.13
Electrical wiring ......................................................................................................................................................... 21
5.13.1
Electrical cable fastening........................................................................................................................................... 21
5.13.2
Electrical system ....................................................................................................................................................... 22
6
Start-up, calibration and operation of the burner ................................................................................................................. 23
6.1
Notes on safety for the first start-up .......................................................................................................................... 23
6.2
Calibrations before firing ........................................................................................................................................... 23
6.3
Burner calibration ...................................................................................................................................................... 23