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20141174

14

GB

Installation

5.1

Notes on safety for the installation

After carefully cleaning all around the area where the burner is to
be installed, and arranging for the environment to be illuminated
correctly, proceed with the installation operations.

5.2

Instructions to avoid burnout or bad combustion of the burner

1

The burner can not be installed outside as it is suitable for
operation in closed rooms only.

2

The premises the burner operates in must have openings
for the air need for the combustion. To be sure about this,
you have to control CO2 and CO in the exhaust gases with

all the windows and doors closed.

3

If there are air extractors in the premises the burner works,
make sure that there are openings for air to be taken in that
are big enough to ensure the required air change; In any
case, check that when the burner stops the extractors do
not draw hot fumes from pipes through the burner.

4

When the burner is stopped, the smoke pipe must be kept
open and a natural draft created in the combustion chamber.
If the smoke pipe is closed, the burner must be drawn back
till the extraction of blast tube from the furnace. Before oper-
ating in this way take the voltage off.

5.3

Handling

The transport weight is given in chapter “Technical data” on
page 8.
Observe the permissible ambient temperatures for storage and
transport: -20... + 70 °C, with max. relative air humidity 80%.

5

Installation

DANGER

All the installation, maintenance and disassembly
operations must be carried out with the electricity
supply disconnected.

WARNING

The installation of the burner must be carried out
by qualified personnel, as indicated in this manual
and in compliance with the standards and regula-
tions of the laws in force.

DANGER

Combustion air inside the boiler must be free from
hazardous mixes (e.g.: chloride, fluoride, halo-
gen); if present, it is highly recommended to carry
out cleaning and maintenance more frequently.

After positioning the burner near the installation
point, correctly dispose of all residual packaging,
separating the various types of material.

CAUTION

Before proceeding with the installation operations,
carefully clean all around the area where the burn-
er will be installed.

The operator must use the required equipment
during installation.

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Содержание Gulliver RS5DF

Страница 1: ...aci n uso y mantenimiento 20141174 3 11 2020 Forced draught gas burners Quemadores de gas con aire soplado Two stage operation Funcionamiento a dos llamas CODE C DIGO MODEL MODELO TIPO TYPE 3761866 RS...

Страница 2: ...Translation of the original instructions Traducci n de las instrucciones originales...

Страница 3: ...nout or bad combustion of the burner 14 5 3 Handling 14 5 4 Preliminary checks 15 5 5 Operating position 15 5 6 Securing the burner to the boiler 16 5 7 Burner adjustment RS4D RS5D RS5D TL RS5DF 17 5...

Страница 4: ...am for entering the menu 30 5 13 3 Shut down test 31 5 13 4 Post purging and continuous purging 31 5 13 5 Intermittent operation 31 5 13 6 Setting the opening delay of the 2nd stage 31 5 13 7 Setting...

Страница 5: ...cording to the European Directives GAR 2016 426 EU Gas Appliances Regulation MD 2006 42 EC Machine Directive LVD 2014 35 UE Low Voltage Directive EMC 2014 30 UE Electromagnetic Compatibility The RS5D...

Страница 6: ...ed out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wit...

Страница 7: ...of damage to things or injury to people if such damage injury was due to any of the following causes incorrect installation start up use and maintenance of the burner improper incorrect or unreasonab...

Страница 8: ...ance Only those parts envisaged by the manufacturer can be replaced 3 2 Personnel training The user is the person body or company that has acquired the machine and intends to use it for the specific p...

Страница 9: ...1 230 50 3761866 RS5D TC 1 230 50 3762016 RS5D TC 1 230 50 3762058 RS5D TL 1 230 50 20052615 RS5DF TC 1 230 50 3761991 Range Size Fuel Natural gas LPG Variations Electrical power 1 230 50 1 220 60 R S...

Страница 10: ...S5D TL RS5DF Thermal power 1 kW Mcal h 110 140 246 94 6 120 4 211 6 160 208 345 137 6 178 8 296 7 Fuel Gas G20 NCV 8 12 kWh m3 7 000 10 340 kcal m3 Pressure min 20 mbar max 100 mbar Operation Intermit...

Страница 11: ...her mal insulation screen supplied with the burner Tab F F A G H L M I D E B C T Fig 1 S9695 Model A B C D E F G H I L M T RS4D 300 345 392 150 150 480 278 300 225 203 216 137 286 17 RS5D 300 345 392...

Страница 12: ...tmospheric pressure of 1013 mbar approx 0 m a s l and with the combustion head adjusted as shown on page 17 Heat output Fig 3 RS4D Pressure in the combustion chamber mbar 4 8 1 6 0 8 2 4 3 2 4 0 D4692...

Страница 13: ...ustion chamber dimensions are similar to those shown in the diagram EN 676 For applications where the boiler does not conform to EN 303 or where the combustion chamber is much smaller than the dimen s...

Страница 14: ...Gas distributor 4 11 Burner equipment Flange with insulating gasket No 1 Screws and nuts for fixing the flange to the boiler No 4 Screw and nut for flange No 1 Remote reset connection No 1 4 pin plug...

Страница 15: ...e control box from the burner it is necessary to Fig 7 disconnect all the connectors connected to it all the plugs the high voltage cables and the earth wire TB unscrew the screw A and pull the contro...

Страница 16: ...ber If the smoke pipe is closed the burner must be drawn back till the extraction of blast tube from the furnace Before oper ating in this way take the voltage off 5 3 Handling The transport weight is...

Страница 17: ...in the appro priate places WARNING The figure of the label Fig 8 is indicative Some of the data may be arranged in a different position WARNING A burner label that has been tampered with re moved or...

Страница 18: ...between using the screws 4 and if necessary the nuts 2 but keeping one of the two top screws 4 Fig 12 loose Insert the combustion head of the burner into the flange 5 Fig 12 tighten the flange with th...

Страница 19: ...mbly Reassemble with the reverse procedure to that described above repositioning the head assembly 1 Fig 13 as it was originally In Fig 14 the head is adjusted to an output of about 230 kW The notch 4...

Страница 20: ...Cam III Fig 15 commands the opening of the 2nd stage valve factory calibration reference value 35 Cam II should always be anticipated by at least 15 CAM V Cam V Fig 15 is positioned in the factory fa...

Страница 21: ...ectly the tube is positioned correctly so that there are no restric tions likely to impede air flowing to the pressure switch Gas train It is type approved in accordance with EN 676 and is supplied se...

Страница 22: ...maximum modulating output at which you want the burn er to operate having been fixed find the nearest output value in the table Tab I for the burner in question Read on the right column 1 the pressur...

Страница 23: ...is correctly connected to an efficient earthing system made according to current standards It is necessary to check this fundamental safety requirement In the event of doubt have the electrical syste...

Страница 24: ...tch Brown Blue Black TO BE DONE BY BY THE INSTALLER WARNING Do not invert the neutral with the phase in the electrical supply line Check that the electrical supply of the burner corresponds to that sh...

Страница 25: ...5 Delay time between the 1st and 2nd stage ts Safety time V1 1st stage valve V2 Valve 2nd stage t2 t1 t3 t4i ts HT FM ID V1 LED P M LED t4l PG P TR P M AD t5 V2 SO SO POWER SUPPLY Signal not requested...

Страница 26: ...15 t3r A recycle attempt is made if there is an air pressure drop during the pre purging stage there is then a lockout in the event of a second loss of air pressure between the 16th second and the 29t...

Страница 27: ...due to a drop in air pressure after the pre purging was repeated due to a previous lack of air or 10 sec before the end of the pre purging or during the safety time or during normal operation RED Bli...

Страница 28: ...remote reset is pressed during op erations for more than 5 seconds and less of 10 seconds to not go to the successive menu the burner switches off the gas valve closes the flame goes out and the star...

Страница 29: ...and by signalling a fault The fault is indicated by the blinking LED see paragraph Fault diagnostics lockouts on page 25 The burner restarts when the voltage exceeds approx 180V or if it goes below 27...

Страница 30: ...time The burner switches off the flame when the heat request thermostat opens cutting off the fuel sup ply to the valves The post purging function is not performed after a lockout of the motor or valv...

Страница 31: ...logging of the operating hours Together with the operating hours also the number of the burner s first stage valve openings is saved In the menu see paragraph Programming menu on page 30 it is possib...

Страница 32: ...ff test 5s t 10s 2 blinks RED none none Automatic at the end of the blink Post purging Continuous purging 10s t 15s 1 GREEN blink 1 1 minute 2 2 minutes 3 3 minutes 4 4 minutes 5 5 minutes 6 6 minutes...

Страница 33: ...e button GREEN led OFF Press the button 1 time to enable a shut down every hour Press the button 2 times to enable a shut down every 24 hours GREEN led ON and OFF every time press and release After 10...

Страница 34: ...setting the programming menu parameters and the lockout log The control box allows you to reset the log and the number of lockouts the operating hours the number of ignitions and recov er the menu s d...

Страница 35: ...equest or af ter a recycle due to flame loss during operation After 15 seconds the air pressure is too low the head has been poorly adjusted The air pressure switch is defective change it Lockout for...

Страница 36: ...he average temperature of the wa ter in the boiler It is advisable to set the burner according to the type of gas used and following the indications in Tab R Tab R 6 Start up calibration and operation...

Страница 37: ...g Combustion Check there are no occlusions or obstructions in the fuel supply or return lines in the air suction areas and in the combustion product waste pipe Carry out an analysis of the combustion...

Страница 38: ...t refer to the warranty terms indicated in the delivery or payment conditions Tab S 7 3 Opening the burner If maintenance of the combustion head is required refer to the in structions given in Operati...

Страница 39: ...The connections in the control box are wrongly inserted Check and connect completely all the plugs The air pressure switch is changed over to the operational position Replace the pressure switch Burn...

Страница 40: ...tch Faults Possible Causes Solution Fault Possible Causes Solution The burner locks out during op eration Earth probe Check the right position and if necessary set it ac cording to the instructions of...

Страница 41: ...kit Gas trains in compliance with EN 676 Please refer to manual A Appendix Accessories Burner Standard length mm Extended head length mm Code All models 203 225 357 372 3001016 Burner Kit code for sta...

Страница 42: ......

Страница 43: ...ares 15 5 5 Posici n de funcionamiento 15 5 6 Fijaci n del quemador a la caldera 16 5 7 Regulaci n de los quemadores RS4D RS5D RS5D TL RS5DF 17 5 7 1 Regulaci n cabezal de combusti n 17 5 7 2 Extracci...

Страница 44: ...tinua 31 5 13 5 Funcionamiento intermitente 31 5 13 6 Configuraci n del retraso de apertura de la 2 llama 31 5 13 7 Configuraci n de la pre ventilaci n larga 31 5 13 8 Visualizaci n del historial de b...

Страница 45: ...por las Directivas Europeas GAR 2016 426 EU Reglamento Aparatos de Gas MD 2006 42 CE Directiva M quinas LVD 2014 35 UE Directiva Baja Tensi n EMC 2014 30 UE Compatibilidad Electromagn tica Los produc...

Страница 46: ...n correctamente podr an causar da os a la m quina y o a las personas PELIGRO PELIGRO COMPONENTES CON TENSI N Este s mbolo distinguir las operaciones que si no se ejecutan correctamente causar n descar...

Страница 47: ...caducar n en caso de da os a personas y o cosas cuando los da os hayan sido originados por una o m s de las siguientes causas instalaci n puesta en funcionamiento uso y mantenimiento del quemador inco...

Страница 48: ...ituirse 3 2 Adiestramiento del personal El usuario es la persona entidad o empresa que compra la m quina y cuya intenci n es usarla con el fin para el cual fue conce bida Suya es la responsabilidad de...

Страница 49: ...digo RS4D TC 1 230 50 3761866 RS5D TC 1 230 50 3762016 RS5D TC 1 230 50 3762058 RS5D TL 1 230 50 20052615 RS5DF TC 1 230 50 3761991 Serie Tama o Combustible Gas natural GLP Variantes Alimentaci n el...

Страница 50: ...cia t rmica 1 kW Mcal h 110 140 246 94 6 120 4 211 6 160 208 345 137 6 178 8 296 7 Combustible Gas G20 Pci 8 12 kWh m3 7 000 10 340 kcal m3 Presi n m n 20 mbar m x 100 mbar Funcionamiento Intermitente...

Страница 51: ...oscados utilizando la junta aislante que se suministra con el quemador Tab F F A G H L M I D E B C T Fig 1 S9695 Modelo A B C D E F G H I L M T RS4D 300 345 392 150 150 480 278 300 225 203 216 137 286...

Страница 52: ...ica de 1013 mbar aprox 0 metros s n m y con el cabezal de combusti n re gulado como se indica en la p g 17 Potencia t rmica Fig 3 RS4D Presi n en la c mara de combusti n mbar 4 8 1 6 0 8 2 4 3 2 4 0 D...

Страница 53: ...a de combusti n se asemejan a aquellas previstas en la norma EN 676 Por el contrario si el quemador se combina con una caldera co mercial y no cumple con la norma EN 303 o cuya c mara de com busti n t...

Страница 54: ...uidor gas 4 11 Material suministrado en dotaci n Brida con junta aislante N 1 Tornillos y tuercas para brida de fijaci n a la caldera N 4 Tornillo y tuerca para brida N 1 Conexi n desbloqueo a distanc...

Страница 55: ...ro de choque el ctrico Para extraer la caja de control del quemador es necesario Fig 7 desconectar todos los conectores conectados a ella todos los conectors machos los cables de alta tensi n y el cab...

Страница 56: ...busti n un tiraje natu ral Si la chimenea se cierra el quemador se debe retroce der hasta extraer el tubo llama del hogar Antes de esta operaci n corte la tensi n 5 3 Traslado El peso de transporte se...

Страница 57: ...lugar preparado para ese fin ATENCI N La figura de la etiqueta Fig 8 es indicativa Algunos de los datos presentes podr an estar ubi cados en una posici n diferente ATENCI N La alteraci n eliminaci n l...

Страница 58: ...on los cuatro tornillos 4 y si es necesario las tuercas 2 pero manteniendo apretado uno de los dos tornillos superiores 4 Fig 12 Introducir el cabezal de combusti n del quemador en la brida 5 Fig 12 a...

Страница 59: ...procedimiento antes descri to en el orden inverso colocando el grupo cabezal 1 Fig 13 en su posici n original En el gr fico de Fig 14 el cabezal est regulado para un caudal de aprox 230 kW La muesca...

Страница 60: ...rar los 65 La leva III Fig 15 acciona la apertura de la v lvula de la 2a lla ma valor de referencia calibrado en f brica 35 Siempre debe anticipar al menos 15 la leva II LEVA V La leva V Fig 15 es pos...

Страница 61: ...tubo para evitar estrangula ciones e impedir que el aire pase al presostato Rampa de gas Est homologada seg n la norma EN 676 y se suministra por se parado del quemador Para su regulaci n ver las inst...

Страница 62: ...desea que funcione el quemador buscar en la Tab I del quemador considerado el valor de po tencia m s cercano al valor deseado Leer a la derecha columna 1 la presi n en la toma M2 Fig 17 Sumar a este...

Страница 63: ...un sistema de puesta a tierra eficiente seg n las normas actuales Es necesario controlar este requisito de seguridad esencial En caso de dudas pida que perso nal calificado controle la instalaci n el...

Страница 64: ...27 Interruptor general Marr n Azul Negro A CARGO DEL INSTALADOR ATENCI N No invertir Neutro con Fase en la l nea de ali mentaci n el ctrica Controlar que la alimentaci n el ctrica del quemador corresp...

Страница 65: ...Tiempo de retraso entre 1 y 2 etapa ts Tiempo de seguridad V1 V lvula 1 llama V2 V lvula 2 llama t2 t1 t3 t4i ts HT FM ID V1 LED P M LED t4l PG P TR P M AD t5 V2 SO SO ALIMENTACI N Se al no requerida...

Страница 66: ...clado si se produce una p rdida de presi n airedurante la pre ventila ci n se produce un bloqueo en el caso de una segunda p rdida de presi n aire entre el segundo 16 y el 29 si se produce una p rdida...

Страница 67: ...o r pido 0 2 0 2 Bloqueo por p rdida de presi n de aire o luego de la repe tici n de la pre ventilaci n por la p rdida de aire 10 seg antes de la finalizaci n de la pre ventilaci n durante el tiempo d...

Страница 68: ...ante el funcionamiento se aprieta el pulsador de desblo queo o desbloqueo a distancia durante un tiempo superior a 5 se gundos e inferior a 10 segundos para no ir al men siguiente el quemador se apaga...

Страница 69: ...indicada por el parpadeo del led v ase apartado Diagn stico anomal as bloqueos en la p g 25 El quemador se enciende cuando la tensi n supera aprox 180V o si se posiciona por debajo de 270V Si la anoma...

Страница 70: ...abre y detiene la alimentaci n del combustible hacia las v lvulas No se produce la post ventilaci n despu s de un bloqueo del motor o de las v lvulas si se interrumpe la solicitud de calor durante la...

Страница 71: ...ria se guardan tambi n las horas de funcionamiento Junto con las horas de funcionamiento se guarda tambi n el n mero de aperturas de la v lvula de la primera llama del quemador En el men v ase apartad...

Страница 72: ...s del Led verde Salida del men Ensayo de apagado 5s t 10s 2 parpadeos ROJOS ninguno ninguno Autom tico desde las paradas intermitentes Post ventilaci n Ventilaci n continua 10s t 15s 1 parpadeo VERDE...

Страница 73: ...Pulsador de desbloqueo Led VERDE OFF Presionar el pulsador 1 vez para habilitar un apagado cada hora Presionar el pulsador 2 veces para habilitar un apagado cada 24 horas Led VERDE ON y OFF cada vez q...

Страница 74: ...torial de bloqueos La caja de control permite poner en cero el historial y el n mero de bloqueos las horas de funcionamiento el n mero de encen didos y el restablecimiento de los valores por default d...

Страница 75: ...nterna defectuosa Bloqueo por presostato aire no cerra do despu s de la solicitud de calor o despu s de un reciclado por p rdida de llama durante el funcionamiento Despu s de los 15 segundos la presi...

Страница 76: ...y de la temperatura media del agua de la caldera Se aconseja regular el quemador de acuerdo con el tipo de gas utilizado seg n las indicaciones suministradas en la Tab R Tab R 6 Puesta en funcionamie...

Страница 77: ...n cierre apertura que se activan en el momento de su alimentaci n el ctrica 7 2 3 Control y limpieza Combusti n Controle que no haya obstrucciones o estrangulaciones en los tubos de alimentaci n y de...

Страница 78: ...pecificados no se refieren a los t rminos de garant a indicados en las condiciones de entrega o de pago Tab S 7 3 Abertura del quemador Si fuese necesario realizar el mantenimiento del cabezal de com...

Страница 79: ...rnes L1 N del co nector macho de 7 contactos Comprobar los fusibles Comprobar que el termostato de seguridad TS no est bloqueado Falta de gas Verificar la abertura de la compuerta Verificar que las v...

Страница 80: ...entina al abrirse la v l vula provoca la abertura del presostato por lo cual la v lvula se cierra inmediatamente y se para el motor La presi n vuelve a aumentar el presostato se cierra y vuelve a repe...

Страница 81: ...n norma EN 676 Consultar el manual A Ap ndice Accesorios Quemador Longitud est ndar mm Longitud cabezal largo mm C digo Todos los modelos 203 225 357 372 3001016 Quemador C digo kit para cabezal est...

Страница 82: ......

Страница 83: ......

Страница 84: ...Subject to modifications Sujeto a modificaciones RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com...

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