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14

 

When faced with any fault (contactor, temperature swings, 

interruption of current, other faults), or when the pumps are 

stopped (protection pumps, etc.), the burner should switch off. 

The system should do this automatically.

Carry out the electrical wiring taking into account all the 

above-mentioned information.

1.18 

Supply and discharge of the boiler water

Discharge of the boiler water

 

9

Switch off the boiler before emptying the boiler and let it 

cool. 

To empty the boiler, open all the valves of the circuit and the 

radiators. All the system water should be discharged by drain-

ing the boiler, when the latter is in the lower part of the system 

itself. If a part of the heating system is below the boiler room, 

the process for draining the water can be carried out at a point 

situated in the lower part of the system.

Supplying water to the boiler

To fill the boiler with water use the tap upstream of the boiler, 

during the charging operations all the valves of the hydraulic 

piping and radiators should be open. To prevent air infiltration, 

carry out this operation slowly, opening the plug at the top. 

When water comes out of this plug it means the process has 

finished. Bleed the air from all the radiators. 

 

9

Do not fill the boiler with water when it is hot. This could 

damage the elements

 

9

The quality of the water should correspond to that indicated 

in "1.9 Hydraulic system" a pagina 10

1.19 

Instructions for disposing of the product 

Cast iron boilers have a long life due to the particular character-

istics of the construction materials used. The service life of these 

appliances, which is stated in the accompanying legal docu-

ments, is 15 years. Therefore, the replacement of these appli-

ances generally takes place for reasons of plant modernisation.

Cast iron boilers, produced with harmless materials, can be dis-

posed of as follows:

Cast iron body (Grey cast Iron) 

Using disposal companies 

specialised in iron and cast 

iron foundries

Casing piping and panels

Using disposal companies 

specialised in iron

Other Metal Parts 

Using disposal companies 

specialised in iron

Thermal ceramic and other 

insulating materials

Using normal refuse dis-

posal services

NOTA: 

For more information please contact au

NOTA: 

thorised dealers

1.20 

Fire prevention regulations for the boiler 
room

The RTT 163-355 boilers should be positioned and installed par-

ticularly carefully and in conformity with fire safety regulations.

When installing and using the boiler, a safety distance of 200 

mm must be observed from class B, C1 and C2 flammable ma-

terials.

For class C3 materials that easily catch fire, namely materials that 

burn quickly and that keep combusting even after removal from 

the source of the ignition, the safety distance is 400 mm.

The safety distance should be doubled also when the flamma-

bility class of the material has not been ascertained.

Flammability classes of the 

materials and the construc-

tion products

materials and construction 

products 

A - Non-combustible

Granite, sandstone, bricks, 

ceramic tiles, mortar, fire-

proof plasters etc.

B - Almost non-combustible

Acumin, izumin, heraklit, 

lignos, basalt panels and 

fibre, fiberglass panels etc.

C1- Difficult to ignite

Beech or oak, hobrex panels, 

plywood, werzalit etc.

C2 - Normal combustibility

Pine, larch, white wood, 

panels of wood shavings and 

cork, rubber floors etc.

C3 - Easily ignited

Tar-coated sheets, polyure-

thane, polystyrene, polyethyl-

ene, PVC etc.

NOTA: 

For more information, contact an authorised service 

company.

1.21 

Boiler checks and start-up

Preliminary checks

 

− The following checks need to be carried out before start-

ing the boiler. In the event of problems or faults, the boil-

er should not be started. Adequately air the room.

 

− Check the level of water in the boiler. If the level is below 

the minimum, add the necessary amount.

 

− If the hydraulic system is leaking water, contact the tech-

nical assistance service which will carry out repairs, and 

in any event repairs should be carried out before the 

boiler is started.

 

− Check the connection between the fuel tank and the 

burner. In the event of leaks or faults restore the connec-

tion before starting the boiler. Clean the filters.

 

− If the boiler runs on gas, make sure that the tank is 

charged and check that the gas valves are open.

 

− If the boiler runs on liquid fuel, check the level in the fuel 

tank and make sure the fuel valve is open.

 

− Check the pumps are running and check their rotation 

direction.

 

− Check the control panel electrical system.

 

− All the boiler's gas and water valves should be open.

 

9

 Check all the other connections according to the system's 

options.

Boiler start-up

 

− Switch on the electrical supply using the master switch in 

the boiler room, and as a result the operating lamp will 

come on. 

 

− Start the circulation pump

 

− Warning, it is mistaken to wait until the water tempera-

Содержание 20091302

Страница 1: ...cod Doc 0079321 rev 0 03 2016 RTT 163 355 EN INSTRUCTIONS FOR THE INSTALLER AND FOR THE TECHNICAL ASSISTANCE CENTRE ...

Страница 2: ...trusted to a R Technical Assistance Centre which is specifically capable of carrying out routine maintenance keep it running at maximum efficiency with low running costs and which has original spare parts if required This instruction booklet contains important information and suggestions that should be observed for easy installation and better use of the RTT 163 355 boiler Thank you once again Rie...

Страница 3: ...n of the boiler room 12 1 16 Gas side resistor and output temperature of combustion gases 13 1 17 Instructions for use 13 1 18 Conveyance and discharge of the boiler water 14 1 19 Instructions for disposing of the product 14 1 20 Fire prevention regulations for the boiler room 14 1 21 Controls and starting the boiler 14 1 22 Maintenance instructions 15 1 23 Cleaning the boiler 15 1 24 Burner door ...

Страница 4: ...od to avoid problems of incrustation in the circulation pumps the boiler must be switched on 1 2 times a month and the circulation pumps operated for at least 5 minutes Limescale in the water can cause problems if the pump is unused for a long period 9 9Choose a boiler with the right dimensions for the project in full compliance with applicable regulations If the wrong size is chosen the performan...

Страница 5: ... the fact that the boiler is as sembled on site Handling or changing its position are easy and do not require the breaking of walls etc The RTT 163 355 boilers have been produced with a special iron alloy EN GJL 200 which provides a high degree of resistance to corrosion and thermal expansion This special material guaran tees the boilers have a long working life Thanks to the special horizontal ga...

Страница 6: ...nput output coupling G 3 DN Boiler gas volume 142 17 170 43 198 69 226 95 255 21 283 47 311 73 dm3 lt 0 142 0 170 0 199 0 277 0 255 0 283 0 312 m2 Combustion chamber volume gas side 101 89 122 15 142 4 162 65 182 91 203 16 223 41 dm3 lt 0 102 0 122 0 142 0 163 0 183 0 203 0 223 m2 Safety limit thermostat 110 C Type of fuel Natural gas I2H gas Extra Light Fuel Oil comb liquid Flue gases output temp...

Страница 7: ...of the boiler room For the delivery of the unassembled appliances the various sec tions and the various components are delivered inside a pallet while the casing the insulating layer and other elements are delivered in a box The assembly of the boiler is carried out by specialist technicians Burner box pallet and cardboard box Casing walls and insulat ing covering wood box Cast iron boiler element...

Страница 8: ... 1 605 1 750 1 890 2 035 L L 200mm 200mm 800mm A Characteristics of the base it should be made of BS 25 fiber concrete it should have the indicated dimensions it should not be covered with a slippery material like ce ramic etc and acoustic insulation should be made before the base In the RTT 163 355 boilers the door of the burner can open on both sides For this reason equal free distances are spec...

Страница 9: ...ilation 9 9Arrange for the creation of a branching of the water supply line near the boiler and a drainage system for draining the boiler water 9 9It is strongly recommended not to install extraction systems air conditioning systems or other devices in the boiler room that as a secondary effect could cause the so called vac uum effect and reduce the draught force of the boiler with the main conseq...

Страница 10: ...alve connecting the supply line and the return line of the heating system to adjust the flow rate of the water in the system according to the desired performances The amount of water in the system should be such that there is always water in the boiler Otherwise the boiler could be subject to corrosion If the boiler is not used in winter in order to prevent damage from freezing use an anti freeze ...

Страница 11: ...a differ ence of level H between the output of the fuel tank 9 and the burner input 10 greater than 4 m When the boiler is not being used empty the fuel tank to prevent corrosion Low flue edge Bad surface dust etc Blocking gas flow Dust obstacling cleaning Flue which is not available for cleaning Weakly closed door Too long pipe Cleaning door leaking air Objects blocking gas flow Connection betwee...

Страница 12: ...so operate in summer The maximum temperature of the boiler room should be 32 C and the room should be protected from frost Type of boiler Combustion gas pipe dimensions mm Flue gases pipe methane gas m RTT 163 180 30 27 43 59 RTT 195 180 43 33 62 39 RTT 227 250 15 78 22 72 RTT 259 250 20 55 29 59 RTT 291 250 25 94 37 35 RTT 323 250 31 96 46 02 RTT 355 250 38 61 55 59 1 13 Control panels that can b...

Страница 13: ...esistance mbar 100 130 180 200 220 160 10 20 30 40 50 60 70 80 90 100 Exit flue gas temperature C Load 1 17 User instructions Heating system In the heating system the difference between the direct supply temperature and the water return temperature should not ex ceed 20 C The temperature of the return water should higher than 50 C Use the boiler s protection pump to increase the tem perature of th...

Страница 14: ...3 355 boilers should be positioned and installed par ticularly carefully and in conformity with fire safety regulations When installing and using the boiler a safety distance of 200 mm must be observed from class B C1 and C2 flammable ma terials For class C3 materials that easily catch fire namely materials that burn quickly and that keep combusting even after removal from the source of the igniti...

Страница 15: ...checks We recommend these checks be carried out once every three months Periodic checks are carried out by the techni cians as follows Checking and cleaning if necessary of the combustion chamber and the passageways of the boiler smoke Checking for water leaks going into and coming out of the boiler and the checking the seal of the flue gases pipe fitting Checking the valves Checking the pumps Che...

Страница 16: ...ion 1 is composed of a special thermal ceramic that can withstand up to 1250 ºC and is safe for people to use Be very careful when transporting the insulating plate A ceramic fibre insulating cord is inserted in the door groove The cord has the function of preventing leaks between the door and the front element of the boiler After cleaning or repair work put back the door fixing it solidly to the ...

Страница 17: ... 3483200 RTT 195 RLS 28 3483200 RTT 227 RLS 28 3483200 RTT 259 RLS 28 3483200 RTT 291 RLS 38 3484100 RTT 323 RLS 38 3484100 RTT 323 RLS 38 3484100 RTT 355 RLS 38 3484100 RTT 355 RLS 38 3484100 GAS BURNER BOILER BURNER MODEL CODE RTT 163 BS 4D 3761816 RTT 195 BS 4D 3731816 RTT 227 RS 34 MZ TC 3789000 RTT 259 RS 34 MZ TC 3789000 RTT 291 RS 34 MZ TC 3789000 RTT 323 RS 44 MZ TC 3789100 RTT 323 RS 44 M...

Страница 18: ...nsported ensure at least the normal storage conditions non aggressive environment air humidity less than 75 temperature between 5 and 55 C low dust levels and the prevention of damage due to biological factors Do not force the cover elements and the boiler panels in the storage phase or when being transported For the transportation of the boiler always use lift trucks trans pallets or other means ...

Страница 19: ...ormation Retailer Mr Address Tel Technical Assistance Centre Mr Address Tel Installer Mr Address Tel Date Intervention Fuel supplier Mr Address Tel Date Qty supplied Date Qty supplied Date Qty supplied Date Qty supplied ...

Страница 20: ...ago VR Tel 0442630111 Fax 044222378 www riello it As part of the company s ongoing commitment to perfecting its range of products the appearance dimensions technical data equipment and accessories may be subject to variation ...

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