background image

2903266

26 

GB

Start-up, calibration and operation of the burner

after the activation of a switch-off test;

after flame disappearance during operation;

after disconnecting and reconnecting the electrical supply.

8.10.4 Display of the last lockout that occurred

The control box allows the last lockout that occurred and has
been stored to be displayed, by accessing of see “

Programming

menu” 

on page 25.

Access to this page is possible only Operating.
Display sequence of the last lockout that occurred

Keep the button pressed for 25 sec. = t < 30 sec.

The GREEN led blinks 4 times.

Release the button.

Display of the type of lockout stored for 10 sec.

The display time for the type of lockout can be extended by press-
ing the reset push-button during the display of the lockout (the
display of the lockout continues for another 10s).

NOTE:
(*) Always wait 1 sec. with each pressing and release of the
button to ensure the command is logged correctly.

8.11 Lockout types

Whenever a lockout occurs, the control box shows the reasons
for the fault (and the reasons can be identified by the reset push-
button colour). The sequence of pulses issued by the control box

of the LED in the reset push-button identifies the possible types
of fault, which are listed in the table below

Tab. G

Blinking frequency of the reset push-button for status indication,
see “

Faults diagnosis - lockouts” 

on page 22.

Description 

Lockout time

Led colour

Probable cause

Presence of extraneous
light during standby

After 25 seconds 

– presence of a false flame signal after heat demand.

Pre-heating not terminated
(if there is a heater)

After 600 seconds

– fault in the resistor of the oil pre-heater
– fault in the switch or start-up thermostat
– the short-circuit socket is not connected.

Presence of extraneous light
detected during pre-purging

After 25 seconds 

– presence of false flame signal during pre-purging.

Extraneous light detected
during pre-heating (if there is
a heater)

After 25 seconds

– presence of false flame signal during post-purging.

The flame is not detected
after the safety time

After 5 seconds

from oil-valve starts

RED

Steady ON

– flame sensor defective or dirty;
– oil valve defective or dirty;
– faulty ignition transformer;
– badly regulated burner;
– oil fuel not present.

Flame failure during opera-
tion

After 3 recycles

– badly adjusted burner;
– oil valve defective or dirty;
– flame sensor defective or dirty.

Fan motor error

Immediate 

– faulty fan motor
– fan motor not connected

Malfunction in the internal
control circuit of the oil valve

Immediate 

– faulty oil valve;
– internal control circuit of the oil valve faulty

.

Eeprom error

Immediate

– faulty internal memory

WARNING

To reset the control box after visual diagnostics
have been displayed, you must press the reset
push-button or the remote reset.

WARNING

In the event the burner stops, in order to prevent
any damage to the installation, do not unblock the
burner more than twice in a row. If the burner
locks out for a third time, contact the customer
service.

DANGER

In the event there are further lockouts or faults
with the burner, the maintenance interventions
must only be carried out by qualified, authorised
personnel, in accordance with the contents of this
manual and in compliance with the standards and
regulations of current laws.

Содержание 20015255

Страница 1: ...se and maintenance instructions Kerosene burners One stage operation CODE MODEL TYPE 3516010 RDB1 WORCESTER GREENSTAR 12 18 484LD2X 3516020 RDB2 2 WORCESTER GREENSTAR 18 25 744LD2SX 20015255 RDB2 2 WO...

Страница 2: ...Original instructions...

Страница 3: ...4 4 Burner dimensions 9 4 5 Firing rates 9 5 Installation 10 5 1 Notes on safety for the installation 10 5 2 Handling 10 5 3 Preliminary checks 10 5 4 Installer Servicer notes for the use of Gas oil w...

Страница 4: ...23 8 8 11 Reset push button anomaly 23 8 8 12 External lockout indicator 24 8 8 13 Frequency main supply anomaly 24 8 8 14 Internal voltage anomaly 24 8 8 15 Checking the fan motor 24 8 8 16 Checking...

Страница 5: ...th the following Technical Standards EN 12100 EN 267 According to the European Directives MD 2006 42 EC Machine Directive LVD 2014 35 EU Low Voltage Directive EMC 2014 30 EU Electromagnetic Compatibil...

Страница 6: ...ied out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wi...

Страница 7: ...ance and care of those burner components most likely to be subject to wear and tear the use of non original components including spare parts kits accessories and optional force majeure The manufacture...

Страница 8: ...quality bio compatible oil filter at the tank and then a second ary filter of 60 Microns protecting the burner from contamina tion If an existing oil storage tank is to be used then in addition to the...

Страница 9: ...d maintenance errors or to improper use 3 3 Basic safety rules Children or inexpert persons must not use the appliance Under no circumstances must the intake grids dissipation grids and ventilation ve...

Страница 10: ...el Kerosene viscosity 1 6 6 mm2 s at 20 C Hi 11 97 kWh kg Electrical supply Single phase 50Hz 230V 10 Motor Run current 0 7A 2700 rpm 283 rad s Capacitor 4 5 F Ignition transformer Secondary 18 kV 25...

Страница 11: ...line from the desired delivery and a horizontal line from the pressure in the combustion chamber The intersection of these two lines is the work point which must lie within the firing rates Fig 2 204...

Страница 12: ...s for the burner can be highly dangerous if not carried out with the great est attention keep any unauthorised people at a distance check the integrity and suitableness of the available means of handl...

Страница 13: ...at the tank and a secondary 60 micron filter are used to protect the burner pump and nozzle from con tamination The burner hydraulic components and flexible oil lines must be suitable for bio fuel use...

Страница 14: ...ll be met if you use flues for pressure exhaust of flue gases the condensation kind Make sure the air intake tube s inlet is positioned so that it is not likely to be obstructed by foreign matter and...

Страница 15: ...line 3 By pass screw 4 Gauge connection 5 Pressure adjuster 6 Vacuum gauge connection 7 Valve 8 Auxiliary pressure test point 2 1 3 4 5 6 7 8 D10934 Fig 9 WARNING Where gas oil containing bio diesel i...

Страница 16: ...ength of the suction line I D internal diameter of the oil pipes NOTE The Tab B and Tab C show the maximum approximate lengths for the supply line depending on the difference in level length and the d...

Страница 17: ...L max length of the suction line I D internal diameter of the oil pipes NOTE The Tab D shows the maximum approximate lengths for the sup ply line depending on the difference in level length and the d...

Страница 18: ...operation This means they should compulsorily be stopped at least once every 24 hours to enable the control box to perform checks of its own start up efficiency Normally the boiler s thermostat press...

Страница 19: ...ables and thermostat as well 7 1 2 Motor capacitor The proper positioning of motor capacitor cover is shown in the detail of Fig 15 To remove the motor capacitor cover from the burner loosen the screw...

Страница 20: ...Hz 230V Main switch White WARNING Do not invert the neutral with the phase in the electrical supply line Check that the electrical supply of the burner corresponds to that shown on the identifica tion...

Страница 21: ...urner WARNING The first start up of the burner must be carried out by qualified personnel as indicated in this manual and in compliance with the standards and regula tions of the laws in force WARNING...

Страница 22: ...her of two positions To set the positions of the damper proceed as follows remove the secondary air damper B Fig 19 loosing the screws 1 Loosen the screw 2 and rotate the main air damper A to the requ...

Страница 23: ...tion time Only 3 consecutive re ignition attempts are permitted Fig 21 Loss of flame during operation R ecycle max 3 attempts t1 t3 t4i ts t5i t4l HT FM ID V1 F LED F LED P M t3i POW ERSUPPLY Signal n...

Страница 24: ...eset 0 8 tr Re cycles Max no 3 repetitions of complete start up sequence if there is a flame failure during operation the final action at the last attempt following flame failure is a lock out 3 re cy...

Страница 25: ...hen a new heat request oc curs power supply is applied to the burner all possible attempts at re ignition are reset maximum 3 8 8 8 Presence of an extraneous light or parasite flame If when the fan mo...

Страница 26: ...burner restarts 8 8 15 Checking the fan motor The control box automatically detects the presence of the fan mo tor and in the event of a fault it performs a lockout The lockout is indicated by the bl...

Страница 27: ...number of times programmed 0 5 sec ON 0 5 sec OFF 8 10 3 Intermittent operation Sequence for enable disable Programming allowed in OPERATION Press the button for 20 sec t 25 sec GREEN led flashing 3...

Страница 28: ...heat demand Pre heating not terminated if there is a heater After 600 seconds fault in the resistor of the oil pre heater fault in the switch or start up thermostat the short circuit socket is not co...

Страница 29: ...to either the suction line or the pump If the problem lies in the suction line check to make sure that the filter is clean and that air is not entering the piping Hoses Check periodically the flexibl...

Страница 30: ...ts Allow the burner to work for 10 min and then check the combustion readings with the parameters indicated within the appliance instruction manual Then carry out a combustion check verifying Smoke te...

Страница 31: ...are wrongly inserted OFF Check and connect all the plugs and sockets prop erly The heater is faulty or the P short cir cuit socket is not connected if there is not a heater Replace them The burner go...

Страница 32: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com...

Отзывы: