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 999-995-411.10_REV A

7

Follow all instructions and warnings for resins. 

Refer to the resin labeling and SDS for more in-

formation. This will help reduce the risk of health 

hazards due to exposure to resin material.
Do not leave mixed resin in container. Chemical re-

actions during curing generate heat. If kept in the 

container, that heat could damage the container 

and cause burns. Empty all mixed resin onto patch 

and spread out. Excess resin can be left to dry on 

the protective table covering.
Do not inflate the packer outside of an appropri-

ately sized pipe. Do not inflate the packer without 

packer sleeve/patch/appropriate containment on 

the packer per these instructions. This will reduce 

the risk of the equipment bursting and causing 

serious damage or injury.
Do not over-pressurize the equipment. This will 

reduce the risk of the equipment bursting and 

causing serious damage or injury.
Follow setup and operating instructions to reduce 

the risk of injury from chemical burns, infections 

and other causes, and prevent system damage.

  1.   Check work area for:

  •   Adequate  lighting.
  •   Place out of direct sunlight for mixing resin, near 

the point of insertion in the pipe.

  •   Clear, level, stable, dry location for all equipment 

and operator.

  •   Confirm that there is sufficient ventilation. When 

working indoors, windows may need to be opened 
and/or powered ventilation may be needed to 
remove resin fumes.

  •   Clear path between patch wet out area and point 

of insertion in pipe.

 2.  Make sure all equipment has been properly in-

spected.

Proper pipe patch installation is dependent on prepara-
tion and timing. 

Figure 7

 shows the general pipe patching 

steps. Every Pipe Patching job is different and requires 
the installer to exercise good judgment and follow indus-
try best practices. Every jobsite is different and requires 
the skill and good judgment of the installer to choose 
proper methods and practices. A checklist is provided at 
the end of this manual to help ensure that all steps are 
completed. 

  •   Wear and damage, look for kinks, cuts, cracks and 

breaks. 

  •   Any condition which may prevent safe and normal 

operation.

    If any problems are found, do not use the equipment 

until the problems have been repaired or the parts 
replaced.

 3.  Inspect pull rope for wear and damage that could 

reduce its strength.

 4.  Inspect the patch kit components. Make sure all 

components are present and in good condition. 
Confirm the resin “use by” date is current and not 
expired 

(See Figure 6)

.

Figure 6 –  Resin Use By Date

 5.  Inspect and maintain any other equipment being 

used per its instructions to make sure it is functioning 
properly.

Set-up And Operation

 WARNING

Always wear appropriate personal protective equip-

ment. Appropriate personal protective equipment 

always includes safety glasses and chemical re- 

sistant gloves and may include equipment such as 

face shields, long sleeves, safety shoes, hard hat, 

and respirator as appropriate. This will reduce the 

risk of injury. 
Pipe patching resin fumes may irritate the skin 

and lungs or damage the eyes. 

Refer to the resin 

labeling and SDS for more information.

 

Drains may contain chemicals, bacteria and other 

substances that may be toxic, infectious, cause 

burns or other issues. 
Mix resin and wet out patch in a well-ventilated 

area. This reduces the risk of irritation or reactions 

from resin fumes.

Pipe Patch

Resin Use By Date

www.

.com

[email protected]

1.800.561.8187

Содержание Pipe Patch

Страница 1: ...RIDGID Pipe Patching System Français 25 Castellano 53 Pipe Patch Manual www com information itm com 1 800 561 8187 ...

Страница 2: ... Set up And Operation Pipe Preparation For Patch 7 Installing Packer Sleeve 11 Packer Test Insertion 13 Containment Containment Tube 14 Containment Liner 15 Preparing The Patch 16 Wet Out Patch With Resin 17 Pipe Patching 19 Installing Multiple Patches 20 Storage 20 Maintenance Instructions 20 Cleaning 20 Packer Testing 20 Service And Repair 21 Optional Equipment 21 Disposal 21 Pipe Patching Check...

Страница 3: ...WARNING Read this Operator s Manu al carefully before using this tool Failure to understand and follow the contents of this manual may result in electrical shock fire and or serious personal injury www com information itm com 1 800 561 8187 ...

Страница 4: ...serious personal injury SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE Keep this manual with the pipe patch for use by the operator Pipe Patch Safety Always wear appropriate personal protective equipment Appropriate personal protective equip ment always includes safety glasses and chemical resistant gloves and may include equipment such as face shields long sleeves safety shoes hard hat a...

Страница 5: ...es such as natural gas or electric during operation Crossbores improperly placed utilities and damaged drains could allow the equipment to contact and damage the utility This could cause Pipe Patch electrical shock gas leaks fire explosion or other serious damage or injury Follow all applicable codes and regulations Do not use if prohibited by local code This resin is not approved for use in the C...

Страница 6: ...uitable for use in potable water systems and is not for use in the City of Los Angeles Figure 2 2 Packer With Integral Push Hose Figure 3 Ball and Spring Leader Guide Optional Accessories Pipe Patch Air Push Rod D Ring Packer Ball for 3 4 4 6 for 2 and 3 Figure 4 RIDGID Pipe Patch Kit General Contents Containment Liner Loop Stitch Material Containment Tube Table Covering Pipe Patch Elastic Bands P...

Страница 7: ... Air Push Rods Resin Amount Resin Wet Out Pipe Patch Elastic Bands 2 43 32 3 43 psi Y Y N 10 Integral 32 Off Packer 2 3 43 32 3 60 psi Y Y N 5 Sections 32 On Packer 3 6 3 4 4 36 5 50 psi Y 4 Only 3 4 5 Sections 3 On Packer 3 6 3 4 7 68 5 50 psi Y 4 Only 3 4 5 Sections 2 x 3 On Packer 3 6 4 6 4 36 5 36 psi Y 6 Only 4 6 5 Sections 3 Off Packer 3 6 4 6 7 68 5 36 psi Y 6 Only 4 6 5 Sections 2 x 3 Off ...

Страница 8: ...flexible air fitting assembly located at the back end of the packer which the Air Push Rod or the Patching Air Hose connect to Pipe Patch Internal Pipe Temperature The temperature inside the pipe to be patched at the area to be patched High er temperatures decrease resin set time lower temperatures increase set time Packer The inflatable bladder used to inflate and hold the patch in place against ...

Страница 9: ...g Figure 7 shows the general pipe patching steps Every Pipe Patching job is different and requires the installer to exercise good judgment and follow indus try best practices Every jobsite is different and requires the skill and good judgment of the installer to choose proper methods and practices A checklist is provided at the end of this manual to help ensure that all steps are completed Wear an...

Страница 10: ... The packer extending into a larger size pipe or out of the drain Figure 7 Generalized Pipe Patching Steps Sleeve Containment Not Shown Patch Position Shifted For Clarity INSPECT THE LINE TO INVESTIGATE THE DAMAGE CLEAR ALL BLOCKAGES AND CLEAN THE LINE WALL TO WALL RE INSPECT THE LINE TO ENSURE IT IS FREE OF DEBRIS AND CONFIRM LOCATION AND SIZE OF REPAIR ENSURE PACKER CAN BE NAVIGATED TO THE PATCH...

Страница 11: ...ea is better While the drain does not need to be perfectly clean any material left in the drain may make the patching process more difficult and prevent proper sealing 3 Reinspect the drain with the camera Confirm that the drain is properly cleaned and meets the requirements for patching Ensure that the pipe is free of sharp features that could damage the packer such as broken sections of pipe Pos...

Страница 12: ...push hose and it cannot be used with separate air push rods a Loosen Locking Ring on Female Fitting b Align the Fittings and Push Together c Tighten the Locking Ring d Sleeve Tightened e Tape the Connection Figure 9 Locking Air Push Rod Couplings Pull Ropes A pull rope connection point is supplied at both ends of the packer A pull rope is always used at the air supply end of the packer to withdraw...

Страница 13: ... zero See Figure 11 Place regulator out of way until ready to inflate the packer Figure 11 Adjusting Regulator Pressure Pull Knob To Adjust Push Knob To Lock 7 Prepare the packer for the test insertion Install packer sleeve Installing Packer Sleeve The packer sleeve protects the packer from the resin and simplifies clean up 1 Confirm that you have the correct packer equipment and materials for the...

Страница 14: ...over the curve of the end of the packer but do not cover the threaded connector Wrapping the tape down over the curve of the packer end is important for proper retention of the sleeve in place 9 Secure the packer sleeve to the packer with provided elastic bands doubled over every 12 Using the correct elastic bands doubling them over and properly placing them is very important to the function of th...

Страница 15: ...es the skill and good judgment of the installer to choose proper methods and practices For instance a second access point on the other side of the patch may be required This allows an additional pull rope to be fed through the pipe and attached to the front of the packer to help pull the packer into place 1 Make sure that the correct packer is properly pre pared including the installation of a pac...

Страница 16: ...er into place Containment tube and liner can be reused but if it is it should be inspected to make sure that it is in good shape and not damaged Containment Tube The containment tube is used for straight pipes when containment is needed Containment tubes can be used at one end both ends or over the full packer For Ends Only Determine the containment tube length At a minimum the containment tube sh...

Страница 17: ...h the end of the front metal head of the packer 4 Place the packer in the middle of the width of the tube Fold the edges of the tube up and tight to the packer 5 Securely tape the containment tube to the end of the packer Figure 24 Wrap the tape around the metal end of the packer down over the curve of the end of the packer but do not cover the threaded connector Figure 24 Containment Tube Taped T...

Страница 18: ...tch prepared and in place 1 Confirm that the packer is correctly prepared Any needed containment should be in place and the packer sleeve installed 2 Lay the patch next to the packer centered along the length Confirm that there are equal lengths of black rubber packer at either end of the patch these are the encroachment zones Encroachment zones are important to the proper installation of the patc...

Страница 19: ... marked Part A and one marked Part B Both containers should be marked for the same length of the patch 32 or 3 If making a 6 patch you will need two sets of 3 containers Confirm the use by date is still good Do not use out of date resin this can cause an improper patch 4 Confirm that the patch resins are within the resin application temperature If they are outside of the application temperature ta...

Страница 20: ...d resin in the container it will start to heat up and may rupture or melt the container Using your gloved hands thoroughly work the resin into the patch See Figure 33 The patch should turn the yellow resin color there should be no white areas Enough resin is supplied to fully saturate the patch plus some This excess resin can be left and allowed to dry on the plastic Figure 33 Wetting Out The Patc...

Страница 21: ...e packer was inflated If you have exceeded the allowable working time since the resin was mixed the packer patch will need to be removed and you will need to start with a new patch See Figure 34 Figure 34 Pressure Gauge Always use the pressure regulator on packer Ex ceeding the maximum pressure may result in the packer rupturing Incorrect inflation of packer could result in the patch collapsing or...

Страница 22: ...ons WARNING The pipe patching system must not be connected to any air connection before any maintenance Always wear safety glasses and other appropriate protective equipment when performing any main tenance Cleaning After each use clean the packer air push rods and other connections with a damp soft cloth A mild detergent or antibacterial solution can be used if desired Do not use solvents abrasiv...

Страница 23: ...x 3 Repair 74693 Pipe Patch Kit 2 Pipe x 32 Repair 74698 Pipe Patch Kit 3 Pipe x 32 Repair 74703 Pipe Patch Kit 3 4 Pipe x 3 Repair 74708 Pipe Patch Kit 3 4 Pipe x 6 Repair 74713 Pipe Patch Kit 4 6 Pipe x 3 Repair 74718 Pipe Patch Kit 4 6 Pipe x 6 Repair 74723 Pipe Patch Containment Kit for 2 Packer 74728 Pipe Patch Containment Kit for 3 Packer 74733 Pipe Patch Containment Kit for 3 4 Packer 74738...

Страница 24: ...d and patch in place within 15 minutes of pouring resins together 11 Patch is properly wet out on off packer 12 Patch is properly secured to packer with pipe patch rubber bands 13 Patch packer proper inserted to correct location and confirmed in proper location with camera 14 Packer inflated to proper pressure Record time _______________ Packer Inflation Pressures 2 43psi 3 bar 3 60psi 4 2 bar 3 4...

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