3/8”-16
BAIL CLAMP
Страница 1: ...mfort of your vehicle As with all products proper tallation is the key to obtaining all of the benefits your is capable of delivering Please take a few minutes to d through the instructions to identify the components d learn where and how they are used It is a good idea start by comparing the parts in your kit with the parts below WARNING Do not inflate this assembl unrestricted Theassemblymust th...
Страница 2: ...3 8 16 BAIL CLAMP ...
Страница 3: ...t is needed Insert the bail clamp into the lower bracket Next attach the lower bracket and disk to the air spring using the 3 8 x 3 4 hex bolt see Figure A Note Finger tighten the bolt securing the lower bracket and disk allowing the air spring to move freely This will be tightened after alignment in Step 6 STEP 3 ATTACH LOWER BRACKET TO LEAF SPRING Place the assembly on the left side on top of th...
Страница 4: ...gtwo5 16 flatwashersper valveassupports seeFigure E Routethetubingfromtheairhelperspringtotheinflationvalve avoidingdirectheatfromtheengine exhaust pipe and away from sharp edges The air line tubing should not be bent or curved sharply as it may buckle with age Secure thetubinginplacewiththenylontiesprovided Pushtheendoftheairlinetubingintotheinflationvalveasillustrated seeFigure E STEP 9 CHECK TH...
Страница 5: ... Smart Sensor Mounting Bracket 70014456 1 Sensor Linkage 31980011 1 Linkage Axle Bracket 70011429 1 Control Panel Bracket 70011439 1 Airline Fitting mounted in compressor 31957016 1 Main Activation Switch 35970000 1 Manual Control Switch 70011413 1 Main Wire Harness 31900051 1 Axle Bracket Clamp 99000005 1 1 4 TEE Fitting 31954400 1 1 4 Fitting for airsprings Straight 90 Degree 31954000 31954201 2...
Страница 6: ...not get in the way of the Air springs The first step to doing the install with the vehicle at ride height measure the lip of the fender to the ground at the center of the wheel and write it down Measurement_________________ This measurement will be used as a refer ence once you have the compressor system installed 2 Unpack the wiring for the LevelTow sys tem and lay it out This will give you an id...
Страница 7: ...om pressor goes onto the plate 4 The compressor needs to be mounted on the frame rail with the dryer up Attach the compressor bracket to the frame with 4 3 8 16 x 1 Thread Forming Bolts supplied in the kit Drill a 5 16 Hole for the bolts NOTE Before drilling any hole be sure to check and see if there are any brake lines fuel lines or wires on the other side of the surface you are drilling 5 The Ax...
Страница 8: ...arm will need to swing up opposite the direction of the wires as the suspension is being compressed Attach the sensor bracket to the frame with 4 self drilling screws supplied with the kit NOTE The sensor can be mounted on the inside or outside of the frame Make sure the linkage and arm can go through its entire travel without hitting any obstructions 8 This diagram shows how the clamp sticks thro...
Страница 9: ... little at a time until you get the desired length of the linkage assembly If for some reason you must pull the rod out of the end it is best done by twisting the end while pulling on it 11 Mount the control panel in a convenient location Install the Power Button and Manual Control Rocker into the panel The Power Button gets installed into the round hole The nut that is on the button is used to at...
Страница 10: ... to the Battery with the fuse holder installed within 18 of the Battery Yellow Wire This wire needs to go to a switched 12 volt power source This wire should only have power when the key is on Black Wires These wires go to a chassis ground They can go to one of the screws attaching the compressor to the frame Relay Will need to be attached to the frame with a self drilling screw supplied in the ki...
Страница 11: ...ssible Insert the end of the airline into the fitting pushing it in as far as possible Route the airline from the airspring to the compressor keeping it away the exhaust pipe and sharp edges If it is neces sary to run the line over a sharp edge use a supplied thermal sleeve over the airline to protect it The sleeve is installed by sliding it over the airline to the area where the line needs protec...
Страница 12: ... operating in the wrong direction You can fix this problem without remounting the sensor by swapping the blue and green wires in the har ness at the sensor To do this with the truck turned off simply unplug the harness from the sensor Using a small screwdriver pop the purple retainer out of the plug by prying up on each end of it After removing the retainer if you look into the end of the plug you...
