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Series GU/F 

Page 

6

 

 
 

 

9530-020-en 

Revision 15 

TM 10477

 

Edition    05/2022 

 

Safety 

This 

operating 

manual 

contains 

fundamental 

information which is to be observed during installation, 
operation  and  maintenance. 

It  must  be  read  before 

installation and commissioning!

 

For  overflow  valves  which  are  used  in  potentially 
explosive areas, see 

Section 3

Installation  and  operation  are  to  be  performed  by 
qualified staff. 

The area of responsibility, authority and supervision of 
the staff must be regulated by the customer. 

 

 

General hazard symbol! 

People may be put at risk. 

 

 

Safety  symbol!

  The  ball  valve  and  its 

function  may  be  put  at  risk  if  this  safety 
symbol is not observed. 

It  is  imperative  to  observe  warnings  and  signs 
attached  directly  to the  valve  and  they  are  to  be  kept 
fully legible. 

Non-observance of the notes on safety may result 
in the loss of any and all claims for damages. 

For  example,  non-observance  may  involve  the 
following hazards: 

  Failure of important functions of the valve/plant. 

  Risk  to  people  from  electric,  mechanical  and 

chemical effects. 

  Risk  to  the  environment  through  leaks  of  hazard-

ous substances. 

 
 

2.1  Intended use  

Richter overflow valves of the GU series are pressure-
maintaining  components  in  accordance  with  the 
Pressure  Equipment  Directive  (DGRL)  for  the 
passage of fluids at a given test pressure.  

The GU is intended for horizontal installation. 

The valves are suitable for non-boiling liquids of group 
1  in  acc.  with  the  Pressure  Equipment  Directive 
(DGRL). 

They have a corrosion-resistant plastic lining. 

Solids 

can lead to increased wear, damage to sealing 

surfaces  or  to  a  reduction  in  the  service  life  of  the 
valve. 

 

The  overflow  valves  are  set  at  the  works  to  the 
desired set pressure, tested and lead-sealed. 

Exact  operating  conditions  of  the  overflow  valve 
selected  are  documented  in  the 

data  sheet

.  There 

you  will  find  the  performance  characteristics  such  as 
the  certified  coefficient  of  discharge,  flow  area,  set 
pressure,  opening  pressure,  reseating  pressure  and 
materials. 

In case of the valve is intended for operating data 
other  than  those  intended,  the  customer  must 
carefully examine whether the design of the valve, 
accessories and materials are suitable for the new 
application. (Please consult the manufacturer). 

 

 

2.2  For the customer / operator 

If a valve is used, the operator must ensure that 

  hot  or  cold  valve  parts  are  protected  by  the 

customer against being touched 

  the  valve  has  been  properly  installed  in  the  pipe 

system 

  the  operating  conditions  stipulated  in  the  data 

sheet  are  not  exceeded  in  continuous  operating 
mode. 

This is not the manufacturer's responsibility. 

Loads caused by earthquakes were not allowed for in 
the design. 

Fire  protection  to  DIN  EN  ISO  10497  is  not  possible 
(plastic lining and plastic components). 
 
 

2.3  Improper operation 

The  operational  safety  of  the  valve  supplied  is  only 
guaranteed  if  it  is  used  properly  in  accordance  with 

Section 2.1

 of this operating manual.  

 

The  operation  limits  specified  on  the  name 
plate  and  in  the  pressure-temperature 
diagram  must  under  no  circumstances  be 
exceeded. 

See  also  improper  operation  and  their  consequences 
in 

Section 7.4

 

 

Содержание GU/F Series

Страница 1: ...ore transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9530 020 en Revision...

Страница 2: ...caps and gaskets 11 6 5 Direction of flow and installation position 11 6 6 Grounding 11 6 7 Installation 11 6 8 Gas tight design Option 11 6 9 Signal transmitter Option 12 7 Operation 13 7 1 Initial c...

Страница 3: ...sed face ANSI ISA 75 08 09 2004 class 300 with flanges ASME B16 5 Class 300 raised face Materials Body material Ductile cast iron EN JS 1049 ASTM A395 Lining material PTFE PFA on request non conductiv...

Страница 4: ...quence The tightening torques for pipe screws and body screws mentioned must not be exceeded For an exception see Section 8 Flange connection valve pipe is leaking The following tightening torques are...

Страница 5: ...emperature diagram 2014 68 EU PED AD2000 DIN EN 16668 metal seat seat plug PTFE carbon ASME B 16 42 metal seat seat plug PTFE carbon DIN EN ISO 15848 1 certificate valid from 29 C to 180 C The diagram...

Страница 6: ...Directive DGRL They have a corrosion resistant plastic lining Solids can lead to increased wear damage to sealing surfaces or to a reduction in the service life of the valve The overflow valves are se...

Страница 7: ...the valve must be completely filled with medium at all times or else a potentially explosive atmosphere must be excluded by superimposing a layer of inert gas b Discharges outside the valve At the poi...

Страница 8: ...ns Never transport the valve using the lifting lever 238 See sectional drawings in Section 10 Transport the valve upright in a box or on a pallet on a soft surface and deposit gently on flat ground Di...

Страница 9: ...medium residues in the valve Separate valve materials plastics metals etc and dispose of them in accordance with the local regulations 6 Installation The installation conditions to the AD 2000 Code A...

Страница 10: ...ases with a 90 vertical upright pipe bend out of the valve the bend must not be located directly downstream of the valve A horizontal pipe section with a gradient must firstly be installed downstream...

Страница 11: ...ews using tooth lock washers One pipe screw per flange is underlaid with toothed disks At the customer s request a setscrew M6 with a hex nut and washer will be provided at each flange as an additiona...

Страница 12: ...monitoring Glue in stem extension 805 e g Loctite 638 and secure with a hex nut 920 4 The support lower part 542 is screwed on instead of the cap nut 927 1 Insert the O ring 400 3 Mount support upper...

Страница 13: ...valve make sure that all the appropriate steps as described in Section 6 1 to 6 7 and Section 7 1 are repeated 7 4 Improper operation and their consequences Fig 7 The test pressure checked by the man...

Страница 14: ...is necessary Medium is escaping at the bonnet Have the hex socket screws 914 1 not been tightened If after tightening the screws tightness still cannot be restored either the plastic lining or the be...

Страница 15: ...e material after cleaning Wear the prescribed protective clothing Overflow valves which have been cleaned with water or other media must be dried before re assembly of the parts and installation of th...

Страница 16: ...nd screw completely onto the thread of the bellows hand tight Counter the bellows 206 on the reinforced section with a pair of pliers Undo the hex socket screws 914 1 Centre the spring bonnet 513 with...

Страница 17: ...s bubble tight 10 Drawings 10 1 Legend 100 Body 117 thrust flange 124 pressure ring 204 plug 205 seat 206 bellows 237 lifting aid 238 lifting lever 305 bearing guide 306 stem guide 307 1 guide bush 30...

Страница 18: ...Series GU F Page 18 9530 020 en Revision 15 TM 10477 Edition 05 2022 10 2 Sectional drawing...

Страница 19: ...Series GU F Page 19 9530 020 en Revision 15 TM 10477 Edition 05 2022 10 3 Views View X Detail Y upper spring plate Detail Z lower spring plate...

Страница 20: ...drilled to ASME B16 5 Class 150 Flanges acc to ASME B16 5 Class 150 or 300 raised face Nominal size DIN EN 558 1 series 1 ANSI ISA 75 08 01 Class 150 ANSI ISA 75 08 01 Class 300 d0 H H1 L L L mm inch...

Страница 21: ......

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Страница 24: ...om T V S d Industrie Service GmbH Voraussetzung f r die G ltigkeit der Herstellererkl rung ist das Beachten und Einhalten der Betriebsanleitung meet the requirement of the leakage rate La S 10 4 mg s...

Страница 25: ...ls The laws are such as the Health and Safety at Work Act ArbSt ttV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to e...

Страница 26: ...tamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the r...

Страница 27: ...ch cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of...

Страница 28: ...ai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Inte...

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