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6

Survivor

®

 RT 

Installation Manual

3.0

Junction Box and Grounding

Cable installation instructions for the weigh module(s) are included in the following paragraphs:

3.1

Load Cells to Junction Box

Each load cell is equipped with 30' of load cell cable, 
sufficient to reach a centrally-located junction box on 
standard scales. A conduit adapter and a 14" section of 
3/4" flexible conduit is supplied for both ends of each 
load cell cable located at the load cell and at the 
junction box. Main conduit runs between these 14" 
flexible end sections are 3/4" galvanized metal 
conduit already installed on the deck as shown above. 

NOTES: 

Flexible conduit can not come in contact with the 
ground. Plastic tiewra ps are inc luded in the 
hardware shipping box and should be used to tie up 
the flexible conduit.

If using a single B module, some of the conduit runs 
are not used. These conduit runs are used when 
more than one B modules are installed. 

3.2

Junction Box to Indicator

Fifty eight (58) feet of six-wire homerun cable is 
supplied for wiring the junction box to the indicator. It 
is run in 3/4" galvanized metal conduit from the 
junction box to the indicator. Conduit for this purpose 
is to be obtained locally. A 30" flexible conduit 
section and conduit connector is provided where this 
cable exits the junction box. Do not run any other 
electrical cables in or near the conduit to the indicator.

3.3

Indicator to Peripherals

All 3/4" conduit for cabling from the indicator to 
remote displays and other peripheral devices is to be 
obtained locally. Conduit runs may be buried in a 
trench or secured above ground. Use separate conduit 
runs for AC power and DC data lines to avoid 
interference. As a general guideline, run AC and DC 
cables in separate trenches if possible. When DC data 
cables must run in the same trench as AC power lines, 
separate cables as much as possible (preferably more 
than 34" apart).

3.4

Single-Point Ground Conductor

A bare 10 gauge solid wire is to be run from the scale 
frame to the grounding lug on the junction box then 
underground to the main AC power earth ground. If 
the DC transient protection board is installed, the 
ground conductor should also be connected to the 
transient protection board’s ground lug.

3.5

Junction Box Connections

Each junction box is large enough to hold the 
summing board, transient protection devices, 
packaged desiccant, and extra load cell cable coiled 
inside the enclosure. An industrial corrosion inhibitor 
and desiccant such as the RLWS Industrial Corrosion 
Inhibitor (PN 16037) should be added to the junction 
box enclosure before final closure. 

IA summing card mounted within the junction box is 
used to make all cable terminal connections. All 
terminal pins are clearly marked as to function.

3.6

Electrical Ground Connections

Improper grounding systems are often a 
cause of corrupted data from ground-loop 
current flows and costly lightning damage 
to electronics.

Always strive for a 

single-point grounding

 system. 

Do not drive ground rods at the scale location which 
establishes separate earth grounds for the scale. These 
separate earth grounds will not share the same zero 
reference as the existing earth ground for the AC 
power system. This difference in electrical potential 
invites ground-loop current flow between the separate 
grounds, often corrupting serial data like RS-232 
which depends on a stable zero reference. 

In addition, a separate earth ground system at the scale 
can actually invite lightning or power surge damage:

A minor powerline surge should immediately 
be shunted to ground. If a separate ground 
system exists at the scale with a lower 
potential than the main ground, the surge may 
travel out to the scale ground rod, damaging 
load cells on its way.

A nearby lightning ground strike may 
instantly raise the zero potential of a ground 
rod at the scale location, while leaving the 
scale house ground rod unaffected. That 
lightning surge will now take the easiest path 
to the lower-potential ground—through the 
scale wiring and back to the scale house 
ground, possibly damaging the indicator on 
its way.

Содержание Survivor RT

Страница 1: ...Survivor RT Pit Type Track Scale Installation Manual To be the best by every measure 110876...

Страница 2: ......

Страница 3: ...4 Single Point Ground Conductor 6 3 5 Junction Box Connections 6 3 6 Electrical Ground Connections 6 4 0 Diagrams 9 Survivor RT Limited Warranty 14 2009 Rice Lake Weighing Systems All rights reserved...

Страница 4: ...ii Survivor RT Installation Manual...

Страница 5: ...d surge suppression kit Rail clips for deck Anti creep angles Copper transient bypass cables In bridge conduit runs NTEP certified CC 00 019 00 02041 Meets AREMA and Cooper E 80 design specs Optional...

Страница 6: ...each location Figure 2 2 Base plates load cells and hardware installed on lower base plate 3 Set longitudinal checking brackets in place on embedded hardware as indicated on print Figure 2 3 Longitud...

Страница 7: ...ion moving down the scale 9 Install lateral and longitudinal checking brackets and rods Set check rods level with a horizontal plane to within 1 2 Weld Spacer Plates P N 71860 to weighbridge to secure...

Страница 8: ...im and align rails to match elevation of scale and set the desired grade Option Install jam nuts under approach rail support plates to act as a leveling device 5 Install rail clips and secure rails in...

Страница 9: ...pan installed 2 Set manhole frames in desired locations and shim to proper height Figure 2 11 Manhole frame 3 Install rebar and pour concrete After the concrete hardens cut deck pan from within manho...

Страница 10: ...auge solid wire is to be run from the scale frame to the grounding lug on the junction box then underground to the main AC power earth ground If the DC transient protection board is installed the grou...

Страница 11: ...upted from the main service panel ground to the scale to protect load cells and scale wiring from lightning and other transient damage This ground wire conductor must be an unsheathed 10 copper wire o...

Страница 12: ...M TRIM Assembly EX EX EX SI SHD 1 SHD SI 1 SI 1 SI SHD 1 SI SHD CONNECTBOTHSHUNTS TO APPLY SIGNAL SECT SIGNAL SIGNAL SIGNAL CELL PN Rev SI SI SI SECT SEN SHD SEN SHD DISCONNECT BOTH SHUNTS TO REMOVE S...

Страница 13: ...Diagrams 9 4 0 Diagrams...

Страница 14: ...10 Survivor RT Installation Manual...

Страница 15: ...Diagrams 11...

Страница 16: ...12 Survivor RT Installation Manual...

Страница 17: ...Diagrams 13...

Страница 18: ...not caused by accident misuse neglect alteration improper installation improper repair or improper testing RLWS shall be the sole judge of all alleged non conformities Such equipment has not been modi...

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