Rice Lake PW 400 Скачать руководство пользователя страница 5

3

2.0

Operation

2.1

Portable Weighing Procedures

The PW 400/PW 500 Portable Wheel Load Weigher is specifically designed to indicate the weight of an
individual wheel resting at any position within the weighing area.  The operator must follow the basic prin-
ciples of portable weighing in order to obtain accurate and reliable results. Improper weighing procedures can
induce errors into the weighing process that are no fault of the weigher.

Accurate vehicle axle or gross weight cannot be arrived at by measuring a single wheel, a single side, or a
single axle within an axle group. An axle group is defined as any group of axles that share a common linkage
between them, whether it be mechanical, hydraulic or pneumatic. Both sides of any axle must be weighed at
the same setting. In the case of a tandem axle group, all four wheels must be weighed at the same setting.

The PW 400 and PW 500 weighers are precision weight indicators. By using correct techniques, excellent and
dependable results will be achieved.

2.2

Transient Weight Shifting

The largest single factor determining the accuracy of portable weighing is  transient weight shift within the
vehicle itself.

Transient weight shifting can best be defined as weight which is transferred from one axle to another due to:

Placing one axle in an unusual attitude in relation to another by lifting off a normal plane.

Placing the vehicle in a non-level position due to poor approach or poor choice of weigh site.

Physical contact of tire with ground.

Axles are naturally lifted off a normal plane any time that the weigher platform is above ground level. The
amount of transient weight shift is a direct function of the distance that the axle is lifted. Using the correct
number of weighers reduces transient weight shift to a minimum. Hence, reducing the number of consecutive
weighments required will result in a more accurate weighing. Axles spaced within 12 feet or closer should
always be weighed at the same setting.

The balance of the transient weight shift may also be compensated for by placing simple blocks, approxi-
mately 3 inches in height, under the conflicting axle so as to create a level plane.

Example: When single or tandem drive axles are weighed, the steering axle should be elevated to the same
level as the weigher platform. When the steering axle is weighed, drive axles should be elevated to platform
level. This also applies to coupled trailers with short axle spacing.

The transient shift between drive axles and most trailer axles is normally insignificant and no blocks need be
used.

2.3

Selection of Weigh Sites

Selection of a suitable weigh site is a prerequisite to accurate weighing. Ideal weighing sites should be flat,
level and hard surfaces. Approaches should be long enough for a straight-line movement of the vehicle prior
to and during the weighing. Realizing the problems of finding ideal weighing surfaces, the PW 400/PW 500
weigher is designed to weigh on a side slope, not exceeding 3 degrees, and on any relatively flat surface
capable of holding the weigher above ground. The site chosen should not be up- or downhill, in a hollow or
on a crest, as these conditions will redistribute the weights of the axles.

Содержание PW 400

Страница 1: ...Portable Wheel Load Weigher PW 400 PW 500 37881 Installation and Service Manual...

Страница 2: ...ing the Weigher Display 5 2 7 Operating Instructions 6 2 8 Local Total Operation 6 2 9 Weigher Bus Address 7 3 0 Maintenance 8 3 1 Recharging the Battery 8 3 2 Removing the Platform 9 3 3 Removing Lin...

Страница 3: ...bottom for operator safety Optional larger approach ramps are available to give a more gradual approach slope and longer footprint Weighers can be used in one of two modes 1 In Local mode each weigher...

Страница 4: ...Operating and Storage 100 non condensing Power Requirements 12 VDC 1 4 Options and Accessories The following table shows the options and accessories available for the PW 400 and PW 500 Portable Wheel...

Страница 5: ...ound Axles are naturally lifted off a normal plane any time that the weigher platform is above ground level The amount of transient weight shift is a direct function of the distance that the axle is l...

Страница 6: ...procedure Following these basic rules of portable weighing will insure the best possible results 2 5 Controls and Indicators Figure 1 shows the weigher display and controls conveniently located on the...

Страница 7: ...ograms MOTION ERROR Failure of unit to achieve a stable zero setting RANGE ERROR Weigher output exceeds zero range capability OVER RANGE Weigher output exceeds capacity of weigher LOW BATTERY Intermit...

Страница 8: ...plication of load Push the ZERO button to obtain a zero reading if any number other than zero is displayed Figure 1 on page 4 shows the location of the zero control 4 Slowly move the vehicle to be wei...

Страница 9: ...on with that unit is not established Check the cable for bad connections or broken pins When communication is established the weighers display the total number of weighers communicating 2 9 Weigher Bu...

Страница 10: ...essages will be displayed for all remote scales These messages are REM LOW BATTERY and REM RECHARGE indicating that a remote scale s battery is low or needs to be recharged Switch to Local mode to tel...

Страница 11: ...over bottom down Carefully lift the platform straight up and separate the platform from the base Place platform top down beside weigher body 3 3 Removing Links Links must be returned to their original...

Страница 12: ...Use the following procedure to remove the PC board 1 Remove the platform see Section 3 2 and display cover see Section 3 4 Wear a grounded wrist strap to prevent electrostatic discharge damage to PC...

Страница 13: ...emature failure Electronic components should be removed from the weigher and cleaned in alcohol and thoroughly dried before reas sembly While cleaning electronic components do not disturb the factory...

Страница 14: ...an equivalent extreme pressure grease 3 10 Reassembly After all parts have been cleaned and inspected the weigher can be reassembled 3 11 Installing the PC Board Position the PC Board in the weigher...

Страница 15: ...weigher is checked at five or more points to ensure accuracy of calibration over the weighing range of the scale Special equipment is used to simulate vehicle passage and assure that calibrations are...

Страница 16: ...N to the ON position The display will read BUS ADDRESS XX CAL ROUTINE and ZERO FOR CAL PTS Now quickly press the ZERO push button The ZERO FOR CAL PTS is a timed function and if the ZERO button is not...

Страница 17: ...g Systems for adjustment 16 After verification of calibration is complete turn the weigher OFF Disconnect the display cable and remove the weigher platform At this point the operational performance ch...

Страница 18: ...23 45 47 39 40 41 42 16 3 7 5 6 4 8 43 44 76 78 82 83 84 77 78 82 83 84 72 61 62 88 89 60 55 57 58 28 29 54 53 50 30 80 81 82 31 73 71 75 50 56 59 74 88 89 27 69 68 66 85 79 25 46 34 63 65 88 89 13 9...

Страница 19: ...n Handle 16 45 DRIVE SCREW Nameplate Retaining 4 46 SCREW Diaphragm Retaining 10 24 x 5 8 Sol hd cap 12 47 PIN Link Retaining 4 48 SCREW Flex Handle Retaining 1 4 20 x 1 2 pan hd slot 2 49 SEAL Panel...

Страница 20: ...SY Battery wires 2 80 DISPLAY ASSY 1 81 NYLON 4 Shoulder Spacer 4 82 4 40 x 1 2 Phillip Pan Hd Scr S S 12 83 4 Split Lock Washer 12 84 Cap Connector Dust Seal 2 85 BRACKET ASSY AA 1 5V Battery 2 87 6...

Страница 21: ...ct alteration improperinstallation improperrepairorimpropertesting RLWS shall be the sole judge of all alleged non conformities Such equipment has not been modified altered or changed by any person ot...

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