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Counterpart User Manual -

1

About This Manual

This manual is provided for the use of trained and qualified installers of counting scales, and represents the
correct, safe and recommended methods for setting up and using the

Counterpart

®

.

Note

This manual can be viewed and downloaded from the Rice Lake Weighing Systems web site at

www.ricelake.com. Rice Lake Weighing Systems is an ISO 9001 registered company.

To stay up-to-date with the latest downloads available, sign up for Email Updates on the Rice Lake
Weighing Systems web site at http://www.ricelake.com/software.aspx.

1. For registered users, simply click on the Support tab on the RLWS home page and select software/

firmware.

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Содержание Counterpart

Страница 1: ...118677 Counterpart Counting Scale Indicator Version 2 3 User Manual...

Страница 2: ......

Страница 3: ...eplacement 11 2 11 Field Installation of Battery 11 2 12 Installing Option Cards 12 2 12 1 USB Option Card Installation 14 2 13 Bracket Assembly Connecting Indicator to Scale Base 14 2 14 Indicator Re...

Страница 4: ...learing ID Codes 56 5 5 4 Adding an ID From Count Mode 57 5 5 5 Adding an ID Through Revolution 57 5 6 WeighVault 58 5 6 1 Demo Setup of Counterpart and WeighVault 58 5 6 2 Using Weighvault 59 5 7 Tot...

Страница 5: ...ata Format 80 9 5 Custom Stream Formatting 80 9 6 Digital Filtering 83 9 6 1 DIGFLx Parameters 83 9 6 2 DFSENS and DFTHRH Parameters 83 9 6 3 Setting the Digital Filter Parameters 83 9 6 4 Audit Trail...

Страница 6: ...4 Counterpart User Manual...

Страница 7: ...site at www ricelake com Rice Lake Weighing Systems is an ISO 9001 registered company To stay up to date with the latest downloads available sign up for Email Updates on the Rice Lake Weighing Systems...

Страница 8: ...S 232 ports for peripheral connections with one port also supporting 20 mA transmit On board Ethernet capability Scanner input using RS 232 port Revolution software utility for setup 150 item memory 1...

Страница 9: ...ired for legal for trade applications UNIT WEIGHT Used to enter a known unit weight of a part PRINT Sends on demand serial information out the serial port provided the conditions for standstill are me...

Страница 10: ...ght display mode this LED indicates that the current displayed weight reading is within 0 25 display divisions of the acquired zero or is within the center of zero band When in the net weight display...

Страница 11: ...icator 2 Press the ZERO key The zero annunicator is displayed to indicate the scale is zeroed Acquire Tare 1 Place a container on the scale and wait for the standstill annunicator 2 Press the TARE key...

Страница 12: ...om under the base to move it 2 1 Unpacking The Counterpart comes with the following components and comes pre assembled from the factory Counterpart indicator Display AC adapter This manual Indicator h...

Страница 13: ...de Dual platform load cell setscrews Single platform load cell setscrews Figure 2 1 Location of Load Cell Setscrews for Single and Dual Platform Scales DIGI Scale Base shown 2 Remove the load cell set...

Страница 14: ...y mounted the platform must be separately grounded from the chassis ground screw located on the bottom of the platform Connect this screw with 18 gauge wire to the same earth ground system as the AC p...

Страница 15: ...bles with braided shielding strip cable insulation and braided shield from a point just past the grounding clamp Strip another half inch 15 mm of insulation only to expose the braid where the cable pa...

Страница 16: ...ve Digital outputs are wired to switch relays when the digital output is active low 0 VDC with reference to 5 VDC supply LEDs on the CPU board light up when the digital outputs are active see Figure 2...

Страница 17: ...ch for the low battery warning on the LCD display and periodically check the battery voltage on the CPU board Batteries should be replaced when the indicator low battery warning comes on or when batte...

Страница 18: ...Red and green LEDs located on the battery CPU board alert the user if the battery is fully charged or not 2 12 Installing Option Cards Note Disconnect power cord entirely before installing option car...

Страница 19: ...off when the update is complete PC 1 Power control If the jumper is set to SW the POWER key can be used to turn the unit on off If set to ON the unit will power on when plugged in and can only be pow...

Страница 20: ...hen a keyboard is connected D1 Indicates that there is communication with the main CPU board It should flicker for each keypress on the attached keyboard Note USB option is for USB keyboard only 2 13...

Страница 21: ...Note Figure 2 12 Attach Bracket Assembly to Scale Base While Scale is Tipped on its Side 3 Set scale base down on a flat surface positioning the bracket assembly at the edge of a table 4 Attach the i...

Страница 22: ...84 CPU Mounting Bracket 1 8 14621 Kep Nut 6 32NC Hex 6 9 120741 CPU Board 1 single AD 117507 CPU Board 1 dual AD 10 14822 Machine Screw 4 4 ONC x 1 4 6 11 118437 Enclosure Base 1 12 19433 Rubber Foot...

Страница 23: ...Counterpart User Manual Installation 17 Figure 2 16 Counterpart Assembly and Components...

Страница 24: ...18 Counterpart User Manual Figure 2 17 Counterpart Dimensions Figure 2 18 Counterpart Rear and Side Dimensions...

Страница 25: ...he scale SETUP Setup Accesses setup options for the scale features serial output print format digital inputs and outputs and displays the version number TEST Test Performs a basic test on the A D digi...

Страница 26: ...erpart indicator Revolution runs on a personal computer to set configuration parameters for the indicator When Revolution configuration is complete configuration data is downloaded to the indicator Re...

Страница 27: ...ions The Counterpart scale can be configured using a series of menus accessed through the scale front panel when the scale is in setup mode Figure 3 5 and Table AUDIT CALIBR SETUP TEST DISPLAY ID SCAL...

Страница 28: ...value count function and define softkeys SERIAL Serial Configures the communications ports ETHERNET Ethernet Configures the Ethernet port PFORMT Print Format Set print format used for header gross net...

Страница 29: ...NE 200D 1 2 DFLTR2 64 128 4 16 8 32 256 1 2 DFLTR3 64 128 4 16 8 32 256 1 2 SMPRAT 30HZ 60HZ 7 5HZ 15HZ 120HZ 480HZ 240HZ 960HZ WZERO Calibrating please wait Calibrating please wait Display and edi Pr...

Страница 30: ...r Sets the level in display divisions at which scale motion is detected If motion is not detected for 1 second or more the standstill symbol lights Some operations including print tare and zero requir...

Страница 31: ...If no motion is detected during the warm up period the indicator becomes operational when the warm up period ends if motion is detected the delay timer is reset and the warm up period repeated TAREFN...

Страница 32: ...d count value WVAL Allows you to view and edit the test weight value WSPAN Allows you to view or change the span calibration a d count value WLIN POINT 1 POINT 2 POINT 3 POINT 4 POINT 5 Press ENTER t...

Страница 33: ...cription Format Submenu PRIMRY UNITS DECPNT DSPDIV Allows you to set the primary units decimal point format and display divisions SEC KG G LB OZ OFF Allows you to set the secondary units Decimal point...

Страница 34: ...RUTTO DOT COMMA NONE OIML 24 HOUR COLON COMMA MMDDY4 DDMMY4 Y4MMDD Y4DDMM SLASH DASH SEMI MMDDY2 DDMMY2 Y2MMDD Y2DDMM 12 HOUR CONFIG DISPACC OFF ON VERS ETHERNET Scale Parameter Levels Level 1 Level 2...

Страница 35: ...passwords will clear configuration and calibration settings To preserve settings i e ID information use Revolution software to upload your data to a PC then download it back to the indicator after the...

Страница 36: ...d ON Changing or deleting the lot value in operation mode saves the changes into the stored copy of the currently loaded ID record SCLCHG REZERO CHKSTABLE XFRTARE XFRUTWT Scale change These are action...

Страница 37: ...a tare to be acquired at any weight greater than zero NONE allows tares to be acquired at any weight value OIML NTEP and CANADA modes allow a tare to be cleared only if the gross weight is at no load...

Страница 38: ...TOTAL CLR TTL UWUPDT TAREUPDT SETPT BATSTRT BATSTOP BATPAUSE BATRST Labels softkeys for access to function stated Level 4 submenus under the Level 3 Keylock Feature MENU UNLOCK LOCK Allows the user to...

Страница 39: ...the current scale to the new scale Units must be set to the same unit of measurement XFRUTWT ON OFF When changing scales the unit weight is transferred from the current scale to the new scale Level 5...

Страница 40: ...Levels Level 1 Level 2 Level 3 NO YES VERS DIGIO SETPTS DISPLAY KEYBEEP TOTAL SETPTS Figure 3 9 FEATUR Menu REGULA INDUST Submenu FEATUR Menu REGULA INDUST Submenu Parameter Choices Description LEVEL...

Страница 41: ...are can be acquired NONE NTEP and CANADA modes allow the scale to be zeroed in either gross or net mode as long as the current weight is within the specified ZRANGE In OIML mode the scale must be in g...

Страница 42: ...2 OFF PRINT UNITS TARE NT GRS DSPACC CLEAR ZERO CMD SCANNER SCALE IND SCALE EOLDLY 0 STREAM LFT INDUST OFF FMT Scale Parameter Levels Level 1 Level 2 Level 3 CLRCN CMD SCANNER Same parameters as Port...

Страница 43: ...number COUNTERPART local host name PORT port number used REMOTE IP remote IP number using Weighvault REMOTE PT remote port number using Weighvault MAC views the MAC address and is non changeable VAUL...

Страница 44: ...server or statically set NETMASK Subnet address DFFLTGTWY IP address for default gateway DNSPRI Primary domain server IP address DNSSEC Secondary domain server IP address LCLHSTNM Counterpart Local h...

Страница 45: ...onfigure the STREAM parameter for either LFT Legal for Trade or INDUST Industrial SCANNER BAUD BITS STOP BITS TERMIN HEADERS Sets up the transmission information for the scanner SCALE BAUD BITS STOP B...

Страница 46: ...AUTO MANUAL SETPT 2 SETPT 6 SAME AS SETPT 1 OFF GROSS NET PIECECNT DELAY REL WAITSS COUNTER INMOTION APPLIES TO GROSS NET PIECECNT REL VALUE number OUTBAND INBAND If TRIP HIGHER or LOWER LEARN If PRE...

Страница 47: ...T PIECECNT REL DELAY WAITSS COUNTER INMOTION Specifies the setpoint kind GROSS NET PIECECNT and REL setpoint kinds can be used as either batch or continuous setpoints DELAY WAITSS and COUNTER setpoint...

Страница 48: ...ter The LEARN value can be used to automatically adjust the preact value after each batch LEARN compares the actual value at standstill to the target setpoint value then adjusts the preact PREVAL by t...

Страница 49: ...ied for the REGULAT parameter on the FEATURE menu ACCESS On Hide Off Specifies the access allowed to setpoing parameters shown by pressing the Setpoint softkey in normal mode ON Values can be displaye...

Страница 50: ...ws a setpoint to be viewed but not edited if the setpoint type is Gross Net Piececnt Rel Delay or Counter Hide will not show the setpoint XXXXXXX ID DISPLAY TEST SETUP AUDIT CALIBR VALUE BANDVAL If TR...

Страница 51: ...ption Level 2 submenus WZERO Press the calibrate softkey and the A D raw counts will be displayed Press calibrate softkey again to calibrate zero or press MENU to cancel CALIBRATING will be appear pri...

Страница 52: ...when active The I O ports become activated when the test is performed Make sure any equipment is disconnected prior to performing this test to avoid it being inadvertently activated COMM PORT1 PORT2...

Страница 53: ...hown below REG 1 REG 2 QUANTITY SAME AS REG 1 CODE DESC PART NUM LOT UNIT WT TARE VALUE VALUE VALUE LB G KG OZ OFF UNITS LOCATION XXXXXXX ID DISPLAY TEST SETUP AUDIT CALIBR REG 150 SAME AS REG 1 VALUE...

Страница 54: ...characters Part description maximum 32 alphanumeric characters Part number maximum 32 alphanumeric characters Part lot number maximum 32 alphanumeric characters Unit weight range 0 0 to 9999999 0 Tare...

Страница 55: ...UP AUDIT CALIBR Press Menu to cancel Press Menu to cancel Previous A D raw counts are shown Previous A D raw counts are shown SCALE 1 SCALE 2 SETPTS Figure 4 1 Calibration CALIBR Menu 4 1 Front Panel...

Страница 56: ...se and the test weights from the scale With all weight removed go to the REZERO parameter then press down to show the current zero value Press the Calibrate softkey to adjust the zero and span calibra...

Страница 57: ...is complete the Calibration Wizard prompts you to place test weights on the scale Place the test weights on the scale then click Click to Calibrate Span 13 If you chose to perform linear calibration...

Страница 58: ...rances on the parts reduces piece weight variations and increases count accuracy The Stand By Screen At the stand by screen the WEIGHT UNIT WEIGHT and QUANTITY displays show zeroes and the annunciator...

Страница 59: ...eight is displayed per 1000 pieces or per 1 piece The default setting for this is1000 pieces Unit Weight per 1000 Pieces vs Unit Weight per 1 Piece The scale s internal microprocessor calculates unit...

Страница 60: ...le displays the quantity for the weight placed on the scale for example the weight display reads 2 000 the unit weight display reads 200 00 and the quantity display reads 10 You can also enter a weigh...

Страница 61: ...ece sample to the container 3 Remove the number of pieces you need for kitting shipping etc The amount removed will be displayed If you need a label for each kit or container press the PRINT key after...

Страница 62: ...be displayed Press and enter the unit weight value using the Counterpart keypad 2 Press the TARE Enter key to accept Enter Tare Optional 1 TARE will be displayed Press and enter the tare value using...

Страница 63: ...to download this free configuration software 1 Unplug power to Counterpart 2 Wire cable between computer and Counterpart 3 Plug in power to Counterpart and press Counterpart s POWER key 4 Open Revolut...

Страница 64: ...5 1 WeighVault Default Settings Parameter Default DHCP Consult with network administrator IP ADDRESS Consult with network administrator NET MASK Consult with network administrator PORT Port 10001 REMO...

Страница 65: ...meters 5 Set the PORT parameter to 10001 6 Set the REMOTEIP parameter remote IP address to 192 168 0 02 This is the same IP address assigned to the PC 7 Set the REMOTEPT parameter remote port to 5466...

Страница 66: ...ers in the same totalization method The total number of parts stored in all six containers and the weight of the parts in those containers is now stored and are shown on the display Note While an ID m...

Страница 67: ...count value is now equal to the number of pieces removed The number of pieces remaining in the container is shown in the Pcs area of the display The total weight is now equal to the weight of the rem...

Страница 68: ...k DIGIO 5 The default baud rate is set for 9600 for both Counterpart and the scanner To set up barcode scanner parameters use the following steps 1 Navigate through the menu Setup Config Serial 2 Set...

Страница 69: ...s Command Function KMENU Press the MENU key KZERO In weighing mode press the ZERO key KUNITS In weighing mode press the UNITS key KPRINT In weighing mode press the PRINT key KTARE Press the TARE key K...

Страница 70: ...ation DUMPBUFFER Lists Weighvault buffer information DUMPIDS List all ID information DUMPID INDEX List a specific ID by index See table 6 13 for more information DUMPIDCODE List a specific ID by code...

Страница 71: ...anel configuration also apply to serial command configuration Command Description Values SC GRADS n Graduations 1 100000 SC ZTRKBND n Zero track band 0 0 100 SC ZRANGE n Zero range 1 900000 0 100 SC M...

Страница 72: ...PBITS p Port stop bits 1 2 EDP PRNMSG p Print message ON OFF EDP ECHO p Port echo ON OFF EDP EOLDLY p Port end of line delay 0 255 0 1 second intervals EDP HEADERS p Port header ON OFF EDP INPUT p Por...

Страница 73: ...NTARE Allow negative tare NO YES REG ZTARE Remove tare on ZERO NO YES REG BASE Zero base for overload calculation CALIB SCALE REG PRTMOT Allow print while in motion NO YES REG PRINTPT Add PT to keyed...

Страница 74: ...CK NUMBER Keys can be locked or unlocked Default for all Unlock LOCK UNLOCK KEYLCK PRINT KEYLCK TARE KEYLCK ZERO KEYLCK SAMPLE KEYLCK GROSSNET KEYLCK UNITWT Table 6 11 Ethernet Serial Commands Command...

Страница 75: ...dary or tertiary P S T XN n Transmit net weight in displayed units XT n Transmit tare weight in displayed units XA n Transmit accumulator value RS Reset system Soft reset Used to reset the indicator w...

Страница 76: ...characters of information two header formats are limited to 100 characters each such as company names and addresses on printed tickets You can use the indicator front panel PFORMT menu EDP commands o...

Страница 77: ...SU Suppress Units Toggle weight data format formatted unformatted TI Time nnn ASCII character nnn decimal value of ASCII character Used for inserting control characters STX for example in the print st...

Страница 78: ...receiving an SU command the indicator sends unformatted data until the next SU command is received Unformatted data omits decimal points leading and trailing characters Format Default Format String Us...

Страница 79: ...type the name of the string GFMT FMT or NFMT FMT and press TARE Enter For example to check the current configuration of the GFMT FMT format type GFMT FMT and press ENTER The indicator responds by sen...

Страница 80: ...ID ACCUM DISPLAY TEST SETUP AUDIT CALIBR CONFIG ETHERNET VERS Same as GFMT GFMT NFMT CFMT Format PALFMT ACCFMT H1 H2 TOTALFMT PORT Format Format SPFMT Format Figure 7 1 PFORMT Menu Showing Alphanumeri...

Страница 81: ...t formatting examples using the default formats that appear with the various formats Count Format Figure 7 3 Count Format Label Example Pallet Label Format Figure 7 4 Pallet Format Label Example Gross...

Страница 82: ...76 Counterpart User Manual Total Label Format Figure 7 7 Total Format Label Example Gross Tare Net Label Format Figure 7 8 Gross Tare Net Label Format Accum Label Format Figure 7 9 Accum Label Format...

Страница 83: ...site The wireless LAN option comes in a kit containing the following items Pluggable wireless board PN 125787 Antenna PN 98357 Standoffs PN 95356 CD containing Lantronix information PN 72763 Figure 8...

Страница 84: ...ar error by cycling power or if error reoccurs INVALID UNITS ID uses unassigned units Modify the ID to use a configured unit NOTARE Tare is prevented Change regulatory mode settings or the TAREFN para...

Страница 85: ...0010000 131072 TAREERR 0x00020000 262144 EACCOVER 0x00040000 524288 STRINGERR 0x00080000 1048576 RESERVED_PF 0x00100000 2097152 RTCERR 0x00200000 4194304 MISSINGHWERR 0x00400000 8388608 CFGCONFLICTERR...

Страница 86: ...formation on custom print formats 9 5 Custom Stream Formatting Each port can be independently configured to stream a default frame format or can be customized to stream a user defined format Custom fo...

Страница 87: ...SECONDARY 10 if UNITS TERTIARY 11 not used B13 Configuration 00 not used 01 if current DSPDIV 1 10 if current DSPDIV 2 11 if current DSPDIV 5 B14 Configuration 00 not used 01 if primary DSPDIV 1 10 i...

Страница 88: ...ECPNT 888 8888 111 if tertiary DECPNT 88 88888 wspec 0 digit digit Scale weight Weight for the source scale wspec is defined as follows wspec Indicates whether the weight is the current displayed weig...

Страница 89: ...an be expressed by adding the values assigned to the three filter stages DFLTR1 DFLTR2 DFLTR3 For example if the filters are configured as DFLTR1 4 DFLTR2 8 DFLTR3 8 the overall filtering effect is 20...

Страница 90: ...t trail support provides tracking information for configuration and calibration events To prevent potential misuse all configuration and calibration changes are counted as change events Use the Audit...

Страница 91: ...tion with the counting functions the type must be set to IND SC 2 Match up the baud rates 9600 data bits and parity and stop bits and this becomes SCALE 3 3 Set the format under the SFMT parameter to...

Страница 92: ...action if weight is outside of ZRANGE NONE zero or negative no TARE ZERO yes CLEAR TARE positive no TARE yes CLEAR TARE Table 9 6 lists the subparameters available when configuring a scale using INDU...

Страница 93: ...he unit is in normal weigh mode If the weight is displayed in the main area either as a result of the DSPMODE parameter being set for WEIGHT or the Swap Display softkey was pressed then the piece coun...

Страница 94: ...iece count total are not displayed If the piece count is displayed in the main area either as a result of the DSPMODE parameter being set for COUNT or the Swap Display softkey was pressed then the wei...

Страница 95: ...7 for cable connection settings Table 9 7 Cable connection settings DB9 Cable Connector J5 Pin Color Signal In Out Description Pin Description In Out 1 Brown DCD In Data Carrier Detect NC NA NA 2 Red...

Страница 96: ...8 CP 25 25 lb x 0 002 lb 10 kg x 0 001 kg 11 in x 16 in 120739 CP 50 50 lb x 0 005 lb 20 kg x 0 002 kg 11 in x 16 in 120740 CP 100 100 lb x 0 01 lb 50 kg x 0 005 kg 11 in x 16 in Dual Channel single p...

Страница 97: ...ith adjustable contrast KEYBOARD 24 buttons full keypad alpha numeric RESOLUTION Weight display resolution up to 100 000 graduations Counting resolution 1 1 000 000 SERIAL COMMUNICATIONS AND SETPOINT...

Страница 98: ...caused by accident misuse neglect alteration improper installation improper repair or improper testing RLWS shall be the sole judge of all alleged non conformities Such equipment has not been modifie...

Страница 99: ...CST Telephone Sales Technical Support 800 472 6703 Canadian and Mexican Customers 800 321 6703 International 715 234 9171 Immediate Emergency Service For immediate assistance call toll free 1 800 472...

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