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MAINTENANCE

4211B 02/10

Maintenance Section 5-2

© 2010 Alamo Group Inc.

MAINTENANCE

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or
death may occur unless care is taken to follow the warnings and instructions stated in the
Safety Messages. Always use good common sense to avoid hazards.

(SG-2)

Never interfere with factory-set hydraulic calibrations. Any change in calibration could
cause a failure of the equipment and may result in injury.

(SBH-13)

Always maintain the safety signs in good readable condition. If the safety signs are missing,
damaged, or unreadable, obtain and install replacement safety signs immediately.

(SG-5)

Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in
such a way as to be clearly visible and legible. When transporting the
Equipment use the Tractor flashing warning lights and follow all local
traffic regulations.

(SG-6

)

Do not modify or alter this Implement. Do not permit anyone to modify or alter this
Implement, any of its components or any Implement function.

(SG-8)

Never work under the Implement, the framework, or any lifted component
unless the Implement is securely supported or blocked up to prevent
sudden or inadvertent falling which could cause serious injury or even
death.

(SL-36)

Do not operate this Equipment with hydraulic oil or fuel leaking. Oil
and fuel are explosive and their presence could present a hazard. Do
not check for leaks with your hand! High-pressure oil streams from
breaks in the line could penetrate the skin and cause tissue damage
including gangrene. To check for a hose leak, SHUT the unit ENGINE
OFF and remove all hydraulic pressure. Wear oil impenetrable gloves,
safety glasses and use Cardboard to check for evidence of oil leaks. If
you suspect a leak, REMOVE the HOSE and have it tested at a Dealer.
If oil does penetrate the skin, have the injury treated immediately by a
physician knowledgeable and skilled in this procedure.

(SG-15)

Never attempt to lubricate, adjust, or remove material from the Implement while it is in
motion or while tractor engine is running.

(SG-20)

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Содержание 4211B

Страница 1: ...IL 60936 800 446 5158 Email parts servis rhino com LOADER This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDER...

Страница 2: ...safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense...

Страница 3: ...Tractor 3 5 Dismounting Loader 3 6 Mounting Loader 3 6 Attaching Pin on Bucket 3 7 Mounting and Dismounting Attachment 3 8 Mounting Attachment to Loader 3 8 When Connecting an Attachment to the Loade...

Страница 4: ...4 40 Hauling the Tractor and Implement 4 42 TROUBLESHOOTING GUIDE 4 43 MAINTENANCE SECTION 5 1 Lubrication Schedule 5 4 Daily Maintenance 5 5 Cylinder Service 5 6 Lift and Bucket Cylinder Disassembly...

Страница 5: ...Safety Section 1 1 SAFETY SECTION...

Страница 6: ...owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY S...

Страница 7: ...ment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that w...

Страница 8: ...ING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator s po...

Страница 9: ...e environmental exposure Be safe and always wear proper protection Short or long term exposure to certain chemicals and materials can result in serious injury or death SL 19 Repeated or substantial br...

Страница 10: ...gear can result in injury or death Read the Tractor operators manual for proper starting instructions SG 13 Operate the Tractor and or Implement controls only while properly seated in the Tractor seat...

Страница 11: ...injury SL 05 Use extra care when turning or stopping Allow for increased length and weight of added loader The loader adds five to six feet of length in front of the tractor and significant weight All...

Страница 12: ...use an attachment that is not securely attached to the quick hitch The attachment could fall resulting in severe crushing injuries or death to the operator or bystanders Rotate both hitch pin levers...

Страница 13: ...ss through the body resulting in electrocution SL 18 Do not use loader as a jack to raise the tractor tires off the ground The loader could fail causing the tractor and loader to fall to the ground re...

Страница 14: ...carefully to the ground Do not put hands or feet under lifted components SPU 3 The center of gravity of a Power Unit equipped with a front mounted Implement is shifted to the front and removes weight...

Страница 15: ...arms when raised Serious injury could result from crushing or pinching by the loader or attachment SL 06 Make sure the loader is properly attached to the tractor and the retaining pins securely lock t...

Страница 16: ...ning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of th...

Страница 17: ...the bucket or plow in the raised position Traveling with the bucket or plow in the raised position increases the chances of colliding with overhead obstructions and making the unit more prone to tippi...

Страница 18: ...raulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetr...

Страница 19: ...G 37 Avoid contact with hot surfaces of the engine or muffler Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or sca...

Страница 20: ...us injury SL 26 Only disconnect and store the loader on firm flat ground Make sure the loader stands are properly installed and rest on firm ground or support blocks If the stands sink or fail the loa...

Страница 21: ...ote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety decals on t...

Страница 22: ...WARNING Lock Valve in Transport 6 52204 1 INSTRUCT Loader Positions 7 D469 1 WARNING Loader Safety 8 D468 2 DANGER Crushing Electrocution Falling Hazard 9 D471 1 WARNING Handling Bales 10 D470 1 DANG...

Страница 23: ...SAFETY 4211B 02 10 Safety Section 1 19 2010 Alamo Group Inc SAFETY Decal Description Rhino Left P N 49696 Rhino Right P N 51448 MODEL NAME 4211B P N 55481...

Страница 24: ...actor off and remove hydraulic pressure Never use hands to check for leaks Wear safety glasses oil impenetrable gloves and use cardboard to check for evidence of oil leaks If you suspect a leak remove...

Страница 25: ...ansport for better visibility and to avoid overturns Keep bystanders 10 feet away when operating loader When parking or servicing unit lower bucket to the ground on level hard surface stop engine set...

Страница 26: ...g Hazard To Avoid Serious Injury or Death Make sure attachment is securely attached to the loader See Operator s Manual for instructions Lock both levers down Make sure pins are adequately extended th...

Страница 27: ...peration and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s r...

Страница 28: ......

Страница 29: ...Introduction Section 2 1 INTRODUCTION SECTION...

Страница 30: ...ncludes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner opera...

Страница 31: ...ust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm SG 30 Never walk or...

Страница 32: ...our wheel drive tractors They are intended to lift only loose materials that will fit in the bucket All cylinders are double acting Parking stands support loader so tractor can be driven in for quick...

Страница 33: ...ctor and implement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warrant...

Страница 34: ......

Страница 35: ...Assembly Section 3 1 ASSEMBLY AND CONNECTING THE LOADER SECTION...

Страница 36: ...safety glasses when using a hammer to remove or install pins Always have a heavy attachment such as a bucket mounted on loader when it is removed from tractor It is important not to put excessive wei...

Страница 37: ...rive the tractor in reverse while the attachment is on the ground for 20 30 feet to ensure the attachment does not disconnect If the attachment disconnects during this process discontinue the use of t...

Страница 38: ...Alamo Group Inc ASSEMBLY Proper Rear Ballasting and Wheel Spacing Spread front wheels to maximum distance Spread rear wheels to maximum distance Add rear wheel weight rear ballast box or implement Mak...

Страница 39: ...g installation of loader Place loader bucket against barrier to restrict forward movement of loader Do not permit bystanders within 15 feet of loader Loader must be equipped with a bucket or other opt...

Страница 40: ...will curl bucket backward causing the loader upright to lift off of the mounting shaft Continue to curl bucket until loader upright has rotated upward from the mounting position to clear front tires o...

Страница 41: ...rift could generate flying metal fragments and result in injury Always wear safety glasses when using a hammer to remove or install pins Material buckets can be installed using tools ordinarily availa...

Страница 42: ...hment as shown 2 While driving the tractor ahead slowly to maintain contact with the attachment activate the lift cylinders to raise the loader until the quick attach engages under the attachment lip...

Страница 43: ...must be firmly wedged against the surface of the slot at the bottom of the attachment bracket If the pins are not wedged securely in place the attachment may fall off resulting in possible severe cru...

Страница 44: ...in severe crushing injuries or death to the operator or bystanders Assembling Quick Attach Device Quick attach device can be installed using tools ordinarily available Torque all hardware to specifica...

Страница 45: ...ult in injury Always wear safety glasses when using a hammer to remove or install pins 3 Fasten quick attach device to lower boom arms and bucket tilt cylinders using 1 x 4 3 8 anti rotation pins 3 8...

Страница 46: ......

Страница 47: ...Operation Section 4 1 OPERATION SECTION...

Страница 48: ...iliar with the loader and tractor operation and all associated safety practices before operating the loader and tractor Proper operation of the loader as detailed in this manual will help ensure years...

Страница 49: ...ight At Pivot Point 3065 lbs 800mm Forward of Pivot Point 2085 lbs Raising Time 4 40 sec Lowering Time 3 30 sec Attachment Dumping Time 3 40 sec Attachment Rollback Time 2 30 sec Weight with HD Materi...

Страница 50: ...in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor or Implement withou...

Страница 51: ...ractor in a fatigued or bored mental state which impairs proper and safe operation SG 32 Use extreme caution when getting onto the Implement to perform repairs maintenance and when removing accumulate...

Страница 52: ...experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If...

Страница 53: ...erator resulting in serious injury or death Falling Object Protective Structure FOPS rated Cab may be obtained from the tractor dealer or other sources SL 02 3 1 ROPS and Seat Belt The tractor must be...

Страница 54: ...r s widest recommended settings to increase stability If 3 Point hitch counterweights are used they should be carried as low as possible at all times to maximize stability Effective counterbalance wei...

Страница 55: ...actor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from the trac...

Страница 56: ...rol Locate the engine throttle control Locate the brake pedals and the clutch Locate the parking brake Locate the PTO control Locate the 3 point hitch control lever Locate the hydraulic remote control...

Страница 57: ...repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS L 0026 6 1 T...

Страница 58: ...g hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact w...

Страница 59: ...d and illegible decals OPS U 0011 MOUNT ASSEMBLY Inspect condition of mounting frame weldment Ensure all bolts and screws are in position and are properly torqued Ensure all pins are in place and fast...

Страница 60: ...ydraulic oil leaks Inspect the condition of the valve weldment Ensure fitting is properly connected Inspect condition of bushings OPS L 0018_B Hydraulic Hoses BUCKET INSPECTION Ensure all pins are in...

Страница 61: ...ing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering...

Страница 62: ...the Canister on the Loader All Safety Decals are in place and legible The Mounting frame bolts are in place and tight The Loader Arms are securely retained in frame mounts The Loader connection bolts...

Страница 63: ...reases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you...

Страница 64: ...ill also prevent the tractor from rearing up and loss of steering control The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping...

Страница 65: ...e Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious in...

Страница 66: ...nes Contact with electrical power lines can result in serious injury or electrocution If the loader attachment contacts a power line remain in the tractor seat until the power has been shut off Steppi...

Страница 67: ...ground Drive the tractor in reverse while the attachment is on the ground for 20 30 feet to ensure the attachment does not disconnect If the attachment disconnects during this process discontinue the...

Страница 68: ...SL 33 Operate the tractor and loader only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never operate in darkness or foggy conditions where you cannot...

Страница 69: ...not raise the loader on a hillside Do not transport across a slope with a raised loader When the loader is raised the center of gravity of the tractor and loader is raised increasing the potential for...

Страница 70: ...xt and illustrations offer suggested loader and tractor operating techniques FILLING THE BUCKET Approach and enter the pile with a level bucket Loaders with 1 lever control ease lever back toward you...

Страница 71: ...OPERATION 4211B 02 10 Operation Section 4 25 2010 Alamo Group Inc OPERATION Lift and roll back of bucket will increase efficiency because...

Страница 72: ...pletely filled during each pass Maximum productivity is determined by the amount of material loaded in a given period of time Time is lost if two or more attempts are made to fill the bucket on each p...

Страница 73: ...ood for maximum stability and visibility whether bucket is loaded or empty Use extreme care when operating loader on a slope keep bucket as low as possible This keeps center of gravity low and will pr...

Страница 74: ...Inc OPERATION DUMPING THE BUCKET Lift bucket high enough to clear side of vehicle Move tractor in as close as possible to side of vehicle then dump bucket LOWERING THE BUCKET After bucket is dumped b...

Страница 75: ...ket level and put lift control in float position to permit bucket to float on working surface If hydraulic down pressure is exerted on bucket it will wear faster than normal Float will also prevent mi...

Страница 76: ...ion when undercutting high banks Dirt slides can be dangerous Load from as low as possible for maximum efficiency Loader lift and breakaway capacity diminish as loading height is increased Side cuttin...

Страница 77: ...tion 4 31 2010 Alamo Group Inc OPERATION Another method for large dirt piles is to build a ramp approach to the pile It is important to keep the bucket level when approaching a bank or pile This will...

Страница 78: ...t cleanly With bucket level start a cut at notch approximately 2 inches deep Hold depth by feathering bucket control to adjust cutting lip up or down When front tires enter the notch adjust lift cylin...

Страница 79: ...between pile and spreader Back grade occasionally with a loaded bucket to keep working surface free of ruts and holes Also hold lift control forward so full weight of bucket is scraping ground Do not...

Страница 80: ...LLING Approach pile with a level bucket Poor methods actually move no more dirt and make it more difficult to hold a level grade Do not use bucket in dumped position for bulldozing This method shown a...

Страница 81: ...02 10 Operation Section 4 35 2010 Alamo Group Inc OPERATION Leave dirt in bucket Dumping on each pass wastes time Operate tractor at right angles to ditch Take as big a bite as tractor can handle with...

Страница 82: ...ed 2 Handling large heavy objects can be extremely dangerous due to Danger of tractor rolling over Danger of up ending tractor Danger of object rolling or sliding down loader arms onto operator 3 If y...

Страница 83: ...trify entire tractor and electrocute kill operator Loader equipped with bale spear is designed to handle round bales up to 2000 pounds Load bale spear by approaching from round end to prevent cutting...

Страница 84: ...e at the start of the next season Store the loader in a clean dry place resting securely on parking stands at ground level Use spray touch up enamel where necessary to prevent rust and maintain the ap...

Страница 85: ...rating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tracto...

Страница 86: ...low as possible maintaining adequate ground clearance and visibility Reduce tractor ground speed when transporting a load Take extra care when traveling over rough terrain or on slopes OPS L 0011 Befo...

Страница 87: ...ngular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement...

Страница 88: ...in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an...

Страница 89: ...times to free system of air Cylinder leaks internally Replace seals Faulty relief valve tractor Clean and replace relief valve Loader chatters or Air leak in pump inlet line Check tighten or replace i...

Страница 90: ......

Страница 91: ...Maintenance Section 5 1 2010 Alamo Group Inc MAINTENANCE SECTION...

Страница 92: ...it anyone to modify or alter this Implement any of its components or any Implement function SG 8 Never work under the Implement the framework or any lifted component unless the Implement is securely s...

Страница 93: ...cause serious injury from burns or scalding SG 34 Avoid contact with hot surfaces of the engine or muffler Use gloves and eye protection when servicing hot components Contact with a hot surface or fl...

Страница 94: ...nimum of time and effort is required to regularly maintain this machine to provide long life and trouble free operation Lubricate all grease fittings one at each end of lift boom arms and one at rod a...

Страница 95: ...ter every ten hours of operation check all hardware and tighten where required 4 Replace hoses immediately if they are damaged by a cut or scrape extruded at the fittings or leaking Hydraulic oil leak...

Страница 96: ...Hold cylinder tube 13 stationary and pull wire ring 14 out through slot 2 Pull shaft 1 with all assembled parts out of cylinder tube 13 Note Resistance will be felt until piston seal 8 slides over wir...

Страница 97: ...ston seal 11 on piston o ring 7 and backup washer 6 on head and inside of cylinder tube 13 then carefully slide piston and head into cylinder tube 13 8 Insert wire retaining ring 14 into slot in cylin...

Страница 98: ...ection 5 8 2010 Alamo Group Inc MAINTENANCE 1 Store loader with attachment securely attached 2 Place dust caps on hydraulic quick couplers 3 Do not remove attachment from stored loader 4 Do not allow...

Страница 99: ...e grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to...

Страница 100: ...MAINTENANCE 4211B 02 10 Maintenance Section 5 10 2010 Alamo Group Inc MAINTENANCE...

Страница 101: ...MAINTENANCE 4211B 02 10 Maintenance Section 5 11 2010 Alamo Group Inc MAINTENANCE...

Страница 102: ...harges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost f...

Страница 103: ...iently to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR 1 Securely fasten seat belt if the tractor has a ROPS 2 Where possible avoid operating the tractor ne...

Страница 104: ...4211B SOM 02 10 P N F 4253C Printed U S A 4211B LOADER...

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