Rheem RGLE series Скачать руководство пользователя страница 5 | Manualshive

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Before beginning any troubleshooting procedure, complete the following installation checklist. A furnace malfunction is some-
times caused by an improper installation. By completing this checklist, the problem may be found and corrected. Make copies
of the checklist and complete one for every Low Profile Furnace service call for your records.

INSTALLATION CHECKLIST

(Refer to this manual for specifics.)

GAS SUPPLY

Adequate pipe size

No gas leaks

Proper supply and manifold gas pressure (check with an accurate U-tube manometer with the furnace and all other
gas appliances operating.)

ELECTRICAL

Correct thermostat and subbase

Thermostat model

Subbase model

Correct thermostat mode and setting

Correct line supply voltage

Correct power supply polarity is required with electronic ignition

Correct furnace ground to electrical panel

DC microamp (

∝

A) flame signal (hot surface ignition units)

Correct control voltage

Measure and set heat anticipator amperage

Air conditioning low voltage wires connected to terminals “Y” “C” - not with wire nuts

VENTING

Correct vent pipe diameter and length (according to CSA tables)

Vent connection size

Correct venting material (according to CSA tables)

Correct lining for masonry chimneys

Adequate clearance from combustibles

Proper negative pressure reading in the vent

Vent pipe secured to induced draft blower housing

COMBUSTION AIR

Proper source of combustion air

Optional attic combustion air pull

Correct combustion air opening size

Non-attic combustion air pull

FURNACE INSTALLATION

Adequate clearance from combustibles

Adequate clearance for service

Proper air temperature rise (See furnace rating plate)

External static pressure

inches w.c.

Correct filter(s)

Correct cooling coil or accessories (if equipped)

Adequate supply and return air ducting

Return Air Duct Size

Supply Air Duct Size

Air ducts sealed to prevent leakage

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Содержание RGLE series

Страница 1: ...s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Do not return to your home until authorized by the gas supplier or fire department DO NOT...

Страница 2: ...THE BUFFER 48 COMMUNICATING SYSTEMS 49 START UP PROCEDURES 57 IGNITOR PLACEMENT ALIGNMENT LOCATION 57 TO START THE FURNACE 57 TO SHUT DOWN THE FURNACE 57 SEQUENCE OF OPERATION 57 ADJUSTING OR CHECKIN...

Страница 3: ...ng said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed 2 APPROVED CARBON MONOXIDE DETECTORS Each carbon monoxide detector as required in accordance w...

Страница 4: ...RISK OF IGNITING FLAMMABLE VAPORS WHICH MAY BE PRESENT IN A GARAGE ALSO THE FURNACE MUST BE LOCATED OR PROTECTED TO AVOID PHYSICAL DAMAGE BY VEHI CLES FAILURE TO FOLLOW THESE WARNINGS CAN CAUSE A FIR...

Страница 5: ...l DC microamp A flame signal hot surface ignition units Correct control voltage Measure and set heat anticipator amperage Air conditioning low voltage wires connected to terminals Y C not with wire nu...

Страница 6: ...AFUE value which translates into a low operating cost is not the only con cern that consumers have They also want a furnace with a reasonable installed cost They want a furnace that provides them with...

Страница 7: ...and blower assembly EXHAUST VENT NOTICE NOTICE RECEIVING Immediately upon receipt all cartons and contents should be inspected for transit damage Units with damaged cartons should be opened immediatel...

Страница 8: ...OLTAGE E SIGHT GLASS A B FIGURE 3 UPFLOW HORIZONTAL DIMENSIONS IMPORTANT This furnace is not approved or recommended for installation on its back with access doors facing upwards REDUCED CLEARANCE IN...

Страница 9: ...OW VOLTAGE GAS CONNECTION ELECTRIC CONNECTION E S A R A 26 5 8 26 13 16 6 3 16 20 3 8 23 3 8 5 8 5 8 3 4 5 8 34 23 3 8 20 3 8 6 3 16 24 7 16 26 5 8 20 1 8 28 1 16 7 8 DIA 7 8 DIA 1 5 8 DIA CLEARANCE T...

Страница 10: ...r flow This can adversely affect furnace operation BE SURE TO CHECK AIR FLOW if using any filter other than the facto ry provided filter NOTE DO NOT take return air from bathrooms kitchens furnace roo...

Страница 11: ...to the furnace plenum opening or indoor coil NOTE The RGLE has louvers to cool the inducer motor bearings DOWNFLOW UNITS THE DOWNFLOW FURNACE DESIGN IS CERTIFIED FOR INSTALLATION ON A NON COMBUSTIBLE...

Страница 12: ...he atmosphere is excluded from warranty coverage The following types of installation may require OUTDOOR AIR for combustion due to chemical exposures Commercial buildings Buildings with indoor pools F...

Страница 13: ...space any space smaller than shown above as unconfined must have openings into the space which are located in accordance with the requirements set forth in the follow ing subsections A and B Size the...

Страница 14: ...ing for all equipment in the enclosure Here are typical duct sizes B Method 2 One permanent opening located within 12 inches of the top of the enclosure shall be permitted where the equipment has clea...

Страница 15: ...et air opening at the furnace must be pro tected from accidental blockage Install a 90 elbow pointing horizontally at the top of inlet air pipe See Figure 11 maximum of 2 221 2 45 or 90 elbows allowed...

Страница 16: ...nal Fuel Gas Code ANSI Z223 1 and or the Natural Gas Installation Code CSA B149 1 2 for proper installation practices NOTE Follow combustion air instructions as outlined in this manu al Single wall ve...

Страница 17: ...ight above the highest connected equipment draft hood or flue collar 3 Must rise 1 4 per foot away from the furnace on horizontal runs and be supported with straps or hangers so it has no sags or dips...

Страница 18: ...mmer exhaust fan Close fireplace dampers 4 Follow the lighting instructions Place the appliance being inspected into operation Adjust the thermostat so the appliance will operate continuously 5 Test f...

Страница 19: ...size to the combination gas valve on the fur nace Refer to Table 2 for the recom mended pipe size for natural gas and Table 3 for LP gas pipe sizes IMPORTANT It is permissible to run flexible gas conn...

Страница 20: ...GH ALTITUDE INSTALLA TIONS OF THIS BOOK FOR INSTRUCTIONS NEVER PURGE A GAS LINE INTO THE COMBUSTION CHAMBER NEVER USE MATCHES FLAME OR ANY IGNITION SOURCE FOR CHECKING LEAKAGE FAILURE TO FOLLOW THIS W...

Страница 21: ...heat to maintain proper pressure levels Ensure LP stor age tank does not drop below 15 capacity during heating season FIGURE 16 TYPICAL HOSE CONNECTION TO LINE PRESSURE TAP Maximum capacity of pipe in...

Страница 22: ...allen wrench for making the pressure adjustment LP GAS Furnaces for use on LP gas the LP gas supply pressure must be set between 11 0 and 13 0 W C by means of the tank or branch supply regulators The...

Страница 23: ...NFPA70 OR IN CANADA THE CANADIAN ELECTRICAL CODE CSA C22 1 OR LOCAL CODES THAT APPLY A GROUND SCREW IS PROVIDED IN THE JUNCTION BOX FAILURE TO PROPERLY CONNECT THE GROUND WIRE CAN CAUSE ELECTRICAL SHO...

Страница 24: ...door off manually hold the push button door switch in 2 Use a voltmeter to measure the voltage from any 120 VAC terminal to any bare metal ground on the furnace 3 The voltage should be a nominal 115 v...

Страница 25: ...ich are capable of a maximum delivery of 2000 CFM will operate the electronic air cleaner at 800 CFM and above These limits are set to prevent excessive production of ozone at the lower airflows of th...

Страница 26: ...idifier with exter nal and internal power supplies respectively Dehumidification oper ation will be disabled if the dipswitch SW2 1 is in the OFF posi tion If this switch is in the ON position dehumid...

Страница 27: ...e Further if this switch is ON and no humidistat is installed airflow in cooling will be perma nently reduced by approximate ly 15 C HUMIDIFICATION AND DEHUMIFI CATION CONTROL REQUIRES OPTIONAL HUMIDI...

Страница 28: ...oling airflow A BLOWER RUNS Y1 NORMALLY CLOSED If the device does not have normally open contacts an additional relay must be used for proper system operation NORMALLY OPEN When the device is connecte...

Страница 29: ...1050 Q 23 81 ft3 Natural Gas per hour From Table F 1 of Natural Fuel Gas Code Handbook 2002 3 5 w c col umn Orifice required at Sea Level 43 From Table F 4 of National Fuel Gas Code Handbook 2002 Ori...

Страница 30: ...22 000 21 000 20 000 19 000 18 000 17 000 16 000 All calculations are performed by using the first three columns of information only Before beginning any calculations determine the individual burner...

Страница 31: ...EXPERIENCE HIGHER UTILITY BILLS MAJOR COMPONENT FAIL URE VARYING DEGREES OF AIR NOISE OR OTHER UNSATISFACTORY ISSUES OVER WHICH THE MANU FACTURER HAS NO CONTROL One of the most common causes of heat e...

Страница 32: ...ge listed on the furnace name plate See product specifica tion sheet and nameplate located on furnace If the measured temperature rise is above the approved range either the air flow is too low or the...

Страница 33: ...R R are the traditional thermostat inputs used in nearly all HVAC equipment Installation of the thermostat to these connections is straight forward and simple H HU UM M S ST TA AT T This terminal is u...

Страница 34: ...Y1 Y2 at the furnace con trol NOTE A heat pump condenser cannot be installed with this configuration There is no control for the reversing valve 24 VAC FROM TRANSFORMER XFORMER CONNECTIONS These inpu...

Страница 35: ...led HUMIDIFICATION AND DEHUMIDIFICATION of this doc ument 15 PIN MATE N LOK CONNEC TOR J1 see Fig 28 The 15 pin Mate n Lok style connector provides connections for a variety of inputs and outputs to t...

Страница 36: ...is used For troubleshooting purposes follow the wiring diagram and troubleshooting flowchart supplied in this manual and on the inside of the furnace blower door Additionally the pin designations for...

Страница 37: ...ine or a telephone Doing so could dam age the furnace control or the tele phone or telephone lines or both COMMUNICATIONS NETWORK CONNECTION These connections are used when installing a communicating...

Страница 38: ...be displayed Valid Furnace Shared Data is defined as furnace shared data for the fur nace series in question with the cor rect motor horsepower However it is impossible for the furnace control to det...

Страница 39: ...furnace shared data on the mem ory card or in the microprocessor and memory cards cannot be written or rewritten in the field 1 If n no o m me em mo or ry y c ca ar rd d p pr re es se en nt t a Furna...

Страница 40: ...he original furnace control has been replaced and there is no furnace shared data on the net work or the furnace is not part of a communicating network i e is not connected to a com municating condens...

Страница 41: ...me em mo o r ry y c ca ar rd d p pr re es se en nt t outlined in 2 above are used A fault code is not displayed anywhere unless warranted for the attached memo ry card per the rules outlined for o on...

Страница 42: ...communicatinig systems as a final confirmation of the correct shared data the model number should be verified by checking the furnace user menu under the sub menu titled Unit Info Make sure that the m...

Страница 43: ...DOING THIS WILL GIVE THE REPLACEMENT CONTROL ITS IDENTITY NOTE THAT THERE WILL BE TWO MEMORY CARDS THE ORIGINAL INSERTED INTO J11 AND THE REPLACEMENT STILL ATTACHED TO THE REPLACE MENT FURNACE CONTROL...

Страница 44: ...gs do not affect cooling airflow when installed with a fully communicating condenser In that case the condenser supplies the information for cooling airflow which is preset at the factory and not adju...

Страница 45: ...0 CFM 2000 CFM 5 Ton A C ON OFF ON 1600 CFM 800 CFM 1600 CFM 4 Ton A C ON ON OFF 1400 CFM 700 CFM 1400 CFM 3 5 Ton ON ON ON 1200 CFM 600 CFM 1200 CFM 3 Ton OFF OFF OFF 2000 CFM 1400 CFM 1800 CFM 5 Ton...

Страница 46: ...W2 2 1 1 C Ca al ll l V Vo ol lt ta ag ge e a at t H HU UM M A Ac ct ti io on n ON COOL 24 Normal Cool c or C ON COOL 0 Dehum Cool cd or Cd ON Heat 24 Hum Contacts Closed ON Heat 0 Hum Contacts Open...

Страница 47: ...er speed as follows P Ph ha as se e 1 1 0 to 7 minutes Low of fur nace capacity gas valve output and blower speed P Ph ha as se e 2 2 After 7 minutes 100 of fur nace capacity gas valve output and blow...

Страница 48: ...See the section of this manual titled USER MENUS under STATUS 1 or STATUS 2 submenu BLOWER CFM FAULT CODE BUFFER Upon power reset the last five fault codes from the furnace will be dis played on the...

Страница 49: ...iring diagram for connecting the furnace to an approved ClimateTalk communicat ing thermostat and approved Rheem or Ruud communicating condenser The only approved configuration is to install dedicated...

Страница 50: ...be turned on The thermo stat will display the following text SEARCHING is displayed several times for sever al seconds Next the text FURNACE FOUND and AIR CONDITIONER FOUND or HEAT PUMP FOUND dependin...

Страница 51: ...is will continue until the high cooling call information is provided from the condenser Once the max cool ing CFM value has been transmitted by the condenser condenser must reach high stage in heat pu...

Страница 52: ...ate in standby mode These should only be read and used when the blower is running in heat cool or other modes STATUS 1 menu This menu gives information about the status of certain furnace components a...

Страница 53: ...including a non functioning blower relay on the furnace control or a non func tioning inducer 5 FURN LO PR SW Indicates the state of the Low Pressure Control LPC also known as low pressure switch eith...

Страница 54: ...ernal sensor attached to the control If the temperature can not be sensed for some reason the text FLT will be displayed This temperature is displayed in degrees F and can not be changed to Celsius un...

Страница 55: ...HT T C CY YC CL LS S Indicates the num ber of cycles of operation of high gas heat over the life of the furnace 6 6 B BL LO OW WE ER R H HR RS S Indicates the number of hours of continuous fan operat...

Страница 56: ...ace control does not recognize switch setting changes while energized To change settings remove power to the board by turning off the disconnect or switch to the furnace control or removing power at t...

Страница 57: ...any room registers To ensure proper ventilation it is recommended to open windows and doors before initial firing The furnace has a negative pressure switch that is a safety during a call for heat The...

Страница 58: ...TABLE 17 NORMAL OPERATION CODES 58...

Страница 59: ...wo stage thermostat set the thermostat to its highest setting to keep the furnace operating in the high fire mode 2 To adust high fire manifold pressure remove the adjustment cover screw on the outlet...

Страница 60: ...LE 19 FILTER SIZES WARNING NOTE Some filters must be ordered or resized to fit certain units and applications UPFLOW FILTER SIZES AS SHIPPED FURNACE INPUT BOTTOM SIDE QUANTITY WIDTH BTUH SIZE SIZE 171...

Страница 61: ...SUPPORT ANGLE SEE ANGLE DETAIL AE 61883 01 FILTER ROD SUPPORT ANGLE AE 60520 01 FILTER SUPPORT ANGLE AE 61883 01 CUT OUT AND DRILL DETAIL FILTER AND ROD ASSEMBLY ROD FILTER SUPPORT ANGLE ASSEMBLY SOL...

Страница 62: ...oration from corrosion or other sources HOLES IN THE VENT PIPE OR HEAT EXCHANGER CAN CAUSE TOXIC FUMES TO ENTER THE HOME RESULTING IN CARBON MONOXIDE POISONING OR DEATH THE VENT PIPE OR HEAT EXCHANGER...

Страница 63: ...t mode has not expired 1 hour limit CHECK Fault codes at IFC SSD see FAULT CODES under troubleshooting in I O manual 24V Between IFC pins J16 Pin 4 J16 Pin 5 of I F C Make sure heat call present at T...

Страница 64: ...e Check fault code display and see fault codes In I O Does I B M energize at low speed After Blower on delay Does IDM switch to low speed and remain at low speed after switching Does furnace continue...

Страница 65: ...in the furnace control buffer turn dipswitch SW3 2 on off on off or off on off on within 30 seconds The right most seven segment display will ener gize the upper and lower horizontal members for four...

Страница 66: ...TABLE 20 FURNACE FAULT CODES EXPANDED W DESCRIPTIONS AND SOLUTIONS CONTINUED 66...

Страница 67: ...TABLE 20 FURNACE FAULT CODES EXPANDED W DESCRIPTIONS AND SOLUTIONS CONTINUED 67...

Страница 68: ...TABLE 20 FURNACE FAULT CODES EXPANDED W DESCRIPTIONS AND SOLUTIONS CONTINUED 68...

Страница 69: ...69 TABLE 20 FURNACE FAULT CODES EXPANDED W DESCRIPTIONS AND SOLUTIONS CONTINUED...

Страница 70: ...TABLE 20 FURNACE FAULT CODES EXPANDED W DESCRIPTIONS AND SOLUTIONS CONTINUED 70...

Страница 71: ...TABLE 20 FURNACE FAULT CODES EXPANDED W DESCRIPTIONS AND SOLUTIONS CONTINUED 71...

Страница 72: ...TABLE 20 FURNACE FAULT CODES EXPANDED W DESCRIPTIONS AND SOLUTIONS CONTINUED 72...

Страница 73: ...TABLE 20 FURNACE FAULT CODES EXPANDED W DESCRIPTIONS AND SOLUTIONS CONTINUED when the inducer is energized at high speed 73...

Страница 74: ...TABLE 20 FURNACE FAULT CODES EXPANDED W DESCRIPTIONS AND SOLUTIONS CONTINUED when the inducer is energized at low 74...

Страница 75: ...TABLE 20 FURNACE FAULT CODES EXPANDED W DESCRIPTIONS AND SOLUTIONS CONTINUED 75...

Страница 76: ...TABLE 20 FURNACE FAULT CODES EXPANDED W DESCRIPTIONS AND SOLUTIONS CONTINUED 76...

Страница 77: ...TABLE 20 FURNACE FAULT CODES EXPANDED W DESCRIPTIONS AND SOLUTIONS CONTINUED 77...

Страница 78: ...r is faulty Check the resistance at different temperatures if possible If resistance is more than a few hundred ohms out of range replace sensor 60 F 16 C resistance Approx 15 400 70 F 23 C resistance...

Страница 79: ...FIGURE 46 WIRE DIAGRAM 79...

Страница 80: ...r 5 sec ond high speed post purge h The main blower runs for 50 140 seconds on high heat speed or 80 170 seconds on low heat speed this timing is field adjustable See Figure 22 for switch settings Seq...

Страница 81: ...ee Figure 36 for switch settings SW2 3 SW2 3 Call for 2nd stage heat after 1st stage The R and W2 thermostat contacts close calling for 2 stage heat The induced draft motor switches to high speed and...

Страница 82: ...Y2 2 STAGE ELECTRONIC THERMOSTAT NON COMMUNICATING 2 STAGE GAS FURNACE FIGURE 48 WIRING DIAGRAM FOR SINGLE STAGE HEAT NON COMMUNICATING NO MECHANICAL THERMOSTATS 2 STG COOLING ONLY YL Y1 YL Y1 Y Y2 Y...

Страница 83: ...FIGURE 50 WIRING DIAGRAM SPECIAL CONFIGURATION COMMUNICATING THERMOSTAT AND FURNACE WITH NON COMMUNICATING CONDENSER 83...

Страница 84: ...a small amount of insulation from the wire to expose clean new copper for the communicating con nections Fresh copper must be exposed when making the communi cating connections or communications may n...

Страница 85: ...nstallations where this is not desired In these cases the thermostat will be communi cating with the furnace control and the furnace control will energize the con denser as necessary the additional re...

Страница 86: ...area using a communicating thermostat see the installation and operation instructions for that thermo stat For detailed user menu text navigation and descriptions refer to the section of this manual t...

Страница 87: ...ates how to view and enter the furnace user menu and subsequent sub menus with the HCTST501CMMS communicating thermostat To get into the submenus use the up and down arrow keys of the thermostat to di...

Страница 88: ...FT HAND CORNER OF THE THERMOSTAT PRESS THE LEFT OR RIGHT ARROW KEY A UNTIL THE TEXT 15 IS DISPLAYED IN THE CORNER PRESS THE UP OR DOWN ARROW KEY OR THE MENU KEY TO SET THE VALUE IF THE MENU KEY IS PRE...

Страница 89: ...f fr ro om m M Me en nu us s Figure 56 demonstrates how to escape from a menu back to the main screen or how to return to a previous menu level using the HC TST501CMMS communi cating thermostat FIGURE...

Страница 90: ...TST550CMMS FULL COLOR PROGRAMMABLE COMMUNICATING THERMOSTAT VIEWING FURNACE FAULT MESSAGES WITH THE HC TST550CMMS THERMOSTAT To enter a particular user menu on the HC TST550CMMS full color communicat...

Страница 91: ...ill appear 4 The furnace menu options will appear Use the up and down arrow keys to select the desired menu Next press M M to enter the desired menu Next the next screen below will appear FIGURE 64 NA...

Страница 92: ...s FIGURE 65 ENTER THE ADVANCED INSTALLER MENU 1 From the main screen press the left and right arrow keys together at the same time for at least 3 seconds The next screen below will appear 2 The A AD D...

Страница 93: ...et to 0 FIGURE 70 SELECT THE DESIRED VALUE 7 6 Use the up and down arrow keys to view and navigate to the desired setup selection Once the desired menu item is highlighted press the M M key to change...

Страница 94: ...cc ce es ss sf fu ul l will be displayed briefly upon successfully changing the setting 9 To escape from this menu press the E En nt te er r to return to the furnace user menus or H Ho om me e button...

Страница 95: ...95...

Страница 96: ...96 CM 0810...

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