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23

“rub-a-tex” insulation may also be
used as long as there is no heat
tape applied to the vent pipe. For
horizontal runs where water may
collect, wrap the vent pipe with
self-regulating 3 or 5 watt heat
tape. The heat tape must be
U.L. listed and installed per the
manufacturer’s instructions.

6. The minimum vent pipe length is

5 feet.

STANDARD INSTALLATIONS

The single-pipe system requires an
exhaust pipe only. Combustion air may
be taken from the furnace installation
area or ducted to the furnace area from
the outside.

Size the exhaust pipe as specified in
Table 1. This table lists the maximum
allowable length in feet of the exhaust
pipe that may be used for all furnace
inputs as related to the number of
elbows required and the termination.
(See shaded area.)

Vertical through-the-roof installations do
not require a vent termination. Use 2-in.
PVC pipe extending a minimum of 12
inches above the anticipated level of
snow accumulation. See exhaust pipe
requirements, Figure 19. When 3-in.
vent pipe is used from furnace to the
roof, reduce it to 2 inches before
penetrating the roof. A maximum of 18
inches of 2-in. pipe may be used below
the roof. Maximum exposed vent length
above the roof line is 30

.

Horizontal vent terminations require a
2-in. PVC tee positioned 12 inches from
the outside wall. See exhaust pipe
requirements, Figure 22. When 3-in.
pipe is used from the furnace to the
outside wall, reduce it to 2 inches
before penetrating the wall. A maximum
of 18 inches of 2-in. pipe may be used
inside the wall.

An alternate termination may be used
as shown in Figure 16 to clear
anticipated snow levels. The tee may
be raised up to 24 inches above the
wall penetration. Use two medium-
radius bend, 2-in. PVC elbows and a
length of 2-in. PVC pipe so that the
elbows are on 24-in. centers.

NON-DIRECT VENT TERMINATION
LOCATION REQUIREMENTS

MOISTURE IN THE COMBUSTION
PRODUCTS CONDENSES AS IT
LEAVES THE TERMINATION. THIS
CONDENSATE CAN FREEZE ON
EXTERIOR WALLS, UNDER THE
EAVES, AND ON SURROUNDING
OBJECTS. SOME DISCOLORATION
IS TO BE EXPECTED. HOWEVER,
IMPROPER LOCATION OR

INSTALLATION CAN CAUSE
STRUCTURAL OR EXTERIOR
FINISH DAMAGE TO THE
BUILDING.

Non-direct venting location
requirements are slightly different in
some cases than direct venting. Install
a non-direct vent with the following
minimum clearances.
See Figure 17.

1. Locate the bottom of the vent

terminal at least 12 inches above
grade. Increase the 12-in.
minimum to keep the terminal
openings above the level of snow
accumulation, where applicable.

2. The vent shall not terminate over

public walkways or over an area
where condensate or vapor could
create a nuisance or hazard.

3. 4 feet below, 4 feet horizontally

from, or 1 foot above any door,
window soffit, under eave vent or
gravity air inlet to the building.

4. The vent terminal shall have a

minimum horizontal clearance of
4 feet from electric meters, gas
meters, regulators and relief
equipment.

5. 6 feet from an inside corner

formed by two exterior walls –
10 feet is the recommended
distance.

6. Locate it 3 feet above any forced

air inlet located within 10 feet.
Any fresh air or make-up air inlet,
such as for a dryer or furnace
area, is considered a forced air
inlet.

!

CAUTION

7. Avoid areas where dripping

condensate may cause problems,
such as above planters, patios, or
adjacent to windows where
steam may cause fogging.

In addition to the minimum clearances
listed above, the vent location should
also be governed by the following
guidelines.

1. Do not terminate under any kind

of patio or deck. If running the
vent under a deck, insulate it to
insure no condensate freezes
and blocks the pipe.

2. Do not locate on the side of a

building with prevailing winter
winds. This will help prevent
moisture from freezing on walls
and overhangs (under eaves).

3. Do not extend vent directly

through brick or masonry
surfaces. Use a rust-resistant
sheet metal or plastic backing
plate behind vent.

4. Do not locate too close to shrubs

as condensate may stunt or kill
them.

5. Minimum vertical clearances of 1

foot are recommended for
overhangs up to 1 foot horizontal.
The vertical clearance should be
increased equally for each
additional increase in horizontal
overhang to a maximum vertical
clearance of 6 feet.

6. Caulk all cracks, seams and

joints within 6 feet horizontally
and above and below vent.

Содержание 90RS04EES Series

Страница 1: ...dance with the manufacturer s recommendations and or local laws rules regulations or customs Upflow Models Downflow Horizontal Models Model Number Input Btu Tons Model Number Input Btu Tons 90RS04EES 45 000 3 90TS04EES 45 000 3 90RS06EES 60 000 3 90TS06EES 60 000 3 90RT07EES 75 000 3 90TS07EES 75 000 3 90RT07EFS 75 000 4 90TS07EFS 75 000 4 90RS09EJS 90 000 4 90TS09EJS 90 000 4 90RS09EGS 90 000 5 9...

Страница 2: ...n diameter exhaust pipe ft of pipe intake air no of elbows intake air ft of pipe exhaust pipe no of elbows exhaust pipe Exhaust vent temp TERMINATIONS DIRECT VENT VERTICAL Intake 12 min above roof snow level Correct relationship exhaust to intake HORIZONTAL VERTICAL CONCENTRIC RXGY E03 Intake 12 min above roof snow level Intake Y rotated above center Exhaust sloped toward furnace HORIZONTAL STANDA...

Страница 3: ...tate of California to cause cancer or birth defects such as fiberglass insulation lead in brass and combustion products from natural gas All new equipment shipped for sale in California will have labels stating that the product contains and or produces Proposition 65 chemicals Although we have not changed our processes having the same label on all our products facilitates manufacturing and shippin...

Страница 4: ...S IN PLACE SET FURNACE INPUT RATE AND TEMPERATURE RISE PER RATING PLATE MARKING MEANS FOR PROVIDING OUTDOOR AIR REQUIRED FOR COMBUSTION RETURN AIR TEMPERATURE MAINTAINED BETWEEN 55 F 13 C AND 80 F 27 C AND CLEAN FURNACE DUCT WORK AND COMPONENTS UPON SUBSTANTIAL COMPLETION OF THE CONSTRUCTION PROCESS AND VERIFY FURNACE OPERATING CONDITIONS INCLUDING IGNITION INPUT RATE TEMPERATURE RISE AND VENTING ...

Страница 5: ...CAL LAWS RULES REGULATIONS OR CUSTOMS IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE INJURY PROPERTY DAMAGE OR DEATH REFER TO THIS MANUAL INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER SERVICE AGENCY OR THE GAS SUPPLIER IN THE COMMONWEALTH OF MASSACHUSETTS INSTALLATION MUST BE PERFORMED BY A LICENSED PLUMBER OR GAS FILTER FOR APPROPRIATE FUEL DUCT...

Страница 6: ...ause FIRE PROPERTY DAMAGE PERSONAL INJURY OR DEATH WARNING DO NOT LIFT THE UNIT BY THE HEAT EXCHANGER TUBES DOING SO CAN CRACK THE HEAT EXCHANGER ASSEMBLY AND CAUSE CO2 TO BE RELEASED INTO THE ENVIRONMENT WHICH CAN RESULT IN PERSONAL INJURY OR DEATH UPFLOW FURNACE A SOLID METAL BASE PLATE MUST BE INSTALLED IN THE FURNACE BOTTOM WHEN USING SIDE RETURN FAILURE TO INSTALL A BASE PLATE COULD CAUSE THE...

Страница 7: ...IDE ADEQUATE VENTILATION AND DO NOT ASSEMBLE NEAR HEAT SOURCE OR AN OPEN FLAME DO NOT SMOKE AVOID SKIN OR EYE CONTACT OBSERVE ALL CAUTIONS AND WARNINGS PRINTED ON MATERIAL CONTAINERS FAILURE TO FOLLOW THESE GUIDELINES MAY RESULT IN FIRE EXPLOSION OR ASPHYXIATION CAUSING PERSONAL INJURY OR DEATH WARNING WARNING ALL FURNACE INSTALLATIONS MUST COMPLY WITH THE NATIONAL FUEL GAS CODE AND LOCAL CODES TO...

Страница 8: ...DRAPES CARPETS AND OTHER HOUSEHOLD ARTICLES CAUTION WARNING HOLES IN THE VENT PIPE OR HEAT EXCHANGER CAN CAUSE TOXIC FUMES TO ENTER THE HOME RESULTING IN CARBON MONOXIDE POISONING OR DEATH THE VENT PIPE OR HEAT EXCHANGER MUST BE REPLACED IF THEY LEAK WARNING WARNING THE MEASURED TEMPERATURE RISE SHOULD BE AS CLOSE TO THE MIDDLE OF THE STATED RANGE AS POSSIBLE FOR EXAMPLE IF THE RISE RANGE IS 40 TO...

Страница 9: ...B149 is available from CSA INTERNATIONAL 178 Rexdale Blvd Toronto Ontario Canada M9W 1R3 GENERAL INFORMATION FIGURE 1 UPFLOW FURNACE FIGURE 2 DOWNFLOW HORIZONTAL FURNACE ITEM ITEM NO PART NAME NO PART NAME 1 INDUCED DRAFT BLOWER 14 LOW VOLTAGE TERMINAL THERMOSTAT 2 CAPACITOR 15 TRANSFORMER 3 INLET AIR CHASE 16 PRESSURE SWITCH 4 DOOR SWITCH 17 OUTLET AIR PIPE 5 JUNCTION BOX 18 GAS VALVE 6 INLET PIP...

Страница 10: ... FUMES AND ODORS INTO THE HOME CAUSING PROPERTY DAMAGE FUMES AND ODORS FROM TOXIC VOLATILE OR FLAMMABLE CHEMICALS AS WELL AS AUTOMOBILE EXHAUST AND CARBON MONOXIDE CO CAN BE DRAWN INTO THE LIVING SPACE THROUGH LEAKING DUCTS AND UNBALANCED DUCT SYSTEMS CAUSING PERSONAL INJURY OR DEATH SEE FIGURE 3 IF AIR MOVING EQUIPMENT OR DUCTWORK IS LOCATED IN GARAGES OR OFF GARAGE STORAGE AREAS ALL JOINTS SEAMS...

Страница 11: ... with this furnace a be sure the air passes over the heat exchanger before passing over the cooling coil The cooled air passing over the warm ambient air inside the heat exchanger tubes can cause condensation inside the tubes resulting in corrosion and eventual failure b install a parallel duct system to divert all the air from the furnace allowing it to pass over the cooling coil only Use dampers...

Страница 12: ...r attic or crawl space installation it may be installed on combustible wood flooring or by using support brackets See Figure 5 5 IMPORTANT If installing in a utility room be sure the door is wide enough to a allow the largest part of the furnace to pass or b allow any other appliance such as a water heater to pass 6 IMPORTANT This furnace is not approved or recommended for installation on its back...

Страница 13: ...0 0 1 2 0 111 2 5 60 17 1 2 16 11 32 15 5 8 2 15 13 25 32 0 0 0 1 2 0 117 3 75 17 1 2 16 11 32 15 5 8 2 15 13 25 32 0 0 0 1 2 0 123 4 75 21 19 27 32 19 1 8 2 18 1 2 17 9 32 0 0 0 1 2 0 123 4 5 90 21 19 27 32 19 1 8 2 18 1 2 17 9 32 0 0 0 1 2 0 148 4 5 105 21 19 27 32 19 1 8 2 18 1 2 17 9 32 0 0 0 1 2 0 152 5 120 24 1 2 23 11 32 22 5 8 2 22 20 25 32 0 0 0 1 2 0 160 A service clearance of at least 2...

Страница 14: ...3 16 2 20 1 8 17 3 8 0 0 0 1 2 0 123 90 21 19 11 32 19 3 16 2 20 1 8 17 3 8 0 0 0 1 2 0 148 105 21 19 11 32 19 3 16 2 20 1 8 17 3 8 0 0 0 1 2 0 152 120 24 1 2 23 11 32 22 5 8 2 23 5 8 20 7 8 0 0 0 1 2 0 160 A service clearance of at least 24 inches is recommended in front of all furnaces NOTE RXGY H01 is required for left hand alternate condensate drain NOTE IN DOWNFLOW CONFIGURATION OPTIONAL AIR ...

Страница 15: ...2 0 123 75 21 19 27 32 19 3 16 2 20 1 8 17 3 8 0 0 0 1 2 0 123 90 21 19 27 32 19 3 16 2 20 1 8 17 3 8 0 0 0 1 2 0 148 105 21 19 27 32 19 3 16 2 20 1 8 17 3 8 0 0 0 1 2 0 152 120 24 1 2 23 11 32 22 5 8 2 23 5 8 20 5 8 0 0 0 1 2 0 160 A service clearance of at least 24 inches is recommended in front of all furnaces IMPORTANT This furnace is not approved or recommended for installation on its back wi...

Страница 16: ...sition the unit to minimize long runs of duct or runs of duct with many turns and elbows 2 Open the return air compartment UPFLOW FURNACE A SOLID METAL BASE PLATE MUST BE INSTALLED IN THE FURNACE BOTTOM WHEN USING SIDE RETURN FAILURE TO INSTALL A BASE PLATE COULD CAUSE THE PRODUCTS OF COMBUSTION TO CIRCULATE INTO THE LIVING SPACE AND CREATE POTENTIAL LY HAZARDOUS CONDITIONS INCLUDING CARBON MONOXI...

Страница 17: ...ES Furnaces are equipped with safety switches in the control compartment to protect against overtemperature VENTING AND COMBUSTION AIR PIPING WARNING WARNING 4 Connect the furnace to the supply air plenum 5 Connect the return air ducting to the return air opening at the top of the unit Make the connection air tight to prevent entraining combustion gases from an adjacent fuel burning appliance 6 Be...

Страница 18: ...nces The following steps should be followed with each appliance remaining connected to the original common vent system Place the appliance to be tested in operation while the other appliances remaining connected to the common vent system are not in operation Test the operation of each appliance individually by the following method 1 Permanently seal any unused openings in the common venting system...

Страница 19: ... the flue products and are highly corrosive after they condense ALL FURNACE INSTALLATIONS MUST COMPLY WITH THE NATIONAL FUEL GAS CODE AND LOCAL CODES TO PROVIDE ADEQUATE COMBUSTION AND VENTILATION AIR FOR THE FURNACE FAILURE TO DO SO CAN RESULT IN EXPLOSION FIRE PROPERTY DAMAGE CARBON MONOXIDE POISONING PERSONAL INJURY OR DEATH Combustion air requirements are determined by whether the furnace is i...

Страница 20: ... Area Round Pipe Input Each Opening Size 45 000 11 25 square inches 4 60 000 15 00 square inches 5 75 000 18 75 square inches 5 90 000 22 50 square inches 6 105 000 26 25 square inches 6 120 000 30 00 square inches 6 b Where communicating with outdoors through horizontal ducts each opening shall have a minimum free area of 1 square inch for each 2 000 BTUH of total input rating of all equipment in...

Страница 21: ...r spaces crawl or attic that freely communicate with the outdoors and shall have a minimum free area of a 1 square inch for each 3 000 BTUH of the total input rating of all equipment located in the enclosure and BTUH Free Area Round Pipe Input Each Opening Size 45 000 15 00 square inches 4 60 000 16 67 square inches 5 75 000 25 00 square inches 6 90 000 30 00 square inches 6 105 000 35 00 square i...

Страница 22: ...mum clearances to combustibles are maintained between the PVC pipe and other pipes 5 All vent runs through unconditioned spaces where below freezing temperatures are expected should be insulated with 1 in thick medium density foil faced fiberglass An equivalent arm a flex or FIGURE 15 TEE TERMINAL FOR STANDARD HORIZONTAL SINGLE PIPE INSTALLATION FIGURE 16 ALTERNATE HORIZONTAL TERMINATION FOR NON D...

Страница 23: ...R IMPROPER LOCATION OR INSTALLATION CAN CAUSE STRUCTURAL OR EXTERIOR FINISH DAMAGE TO THE BUILDING Non direct venting location requirements are slightly different in some cases than direct venting Install a non direct vent with the following minimum clearances See Figure 17 1 Locate the bottom of the vent terminal at least 12 inches above grade Increase the 12 in minimum to keep the terminal openi...

Страница 24: ...24 FIGURE 17 OTHER THAN DIRECT VENT TERMINAL CLEARANCES Natural Gas and Propane Installation Code National Fuel Gas Code Canadian Installations US Installations Canadian Installations US Installations ...

Страница 25: ...nt pipe length is 5 feet Size the exhaust and combustion air intake pipes as specified in Table 2 This table lists the maximum allow able length in feet of the exhaust and combustion air intake pipes that may be used for all furnace inputs as related to the number of elbows required and the termination see shaded area 7 The maximum exposed vent length above the roof line is 30ⴖ WARNING Standard Co...

Страница 26: ...rd horizontal intake air termination for all models is a 2 in PVC coupling with a wind deflector vane provided attached Cut a 21 4 in length of 2 in PVC pipe Connect this pipe and another 2 in PVC coupling to the coupling at the wall The outer coupling must terminate 4 inches from the wall See Figure 23 Detail B for vane location Attach vane in vertical position with PVC solvent IMPORTANT To ensur...

Страница 27: ...lternate horizontal direct vent termination kits RXGY D02 1 2 in tee with reducer assembly 2 1 2 in PVC 6 in dia trap 3 PVC vane 4 2 in PVC elbow 5 11 2 in PVC nipple with coupling 6 PVC strap 7 vent template RXGY D03 1 3 in tee with reducer assembly 2 1 2 in PVC 6 in dia trap 3 PVC vane 4 2 in PVC elbow 5 PVC strap 6 vent template RXGY D04 1 21 2 in PVC elbow 2 3 x 21 2 PVC bushing 3 21 2 x 61 2 ...

Страница 28: ...SUPPLIED E PVC RAINCAP E B A C D E B A C D CONCENTRIC TERMINATIONS VERTICAL HORIZONTAL CONCENTRIC VENT KIT NO RXGY E03 This kit is for vertical horizontal intake air vent runs and may be installed through roofs and sidewalls One 5 diameter hole is required for the installation See Figure 19 for the general layout Complete installation instructions are included with the kit MAINTAIN 12 IN MINIMUM C...

Страница 29: ...trations in wall To prevent possibility of condensate freeze up or recirculation do not install vent kits one above the other NOTE The vent illustration in Figure 21 can be used for Non direct vent terminations also FIGURE 21 VENT KIT INSTALLATION OPTIONS FIGURE 20 VENT KIT INSTALLATION OPTIONS EXHAUST AIR INTAKE For 90000 thru 120000 BTUH models reduce to a length between 12 inches and 30 inches ...

Страница 30: ... THE LAST 12 INCHES WITH 11 2 PVC PIPE ON 45 000 THROUGH 75 000 BTUH MODELS SEE DETAIL A 6 30 MAXIMUM EXPOSED VENT LENGTH PITCHED ROOF INSTALLATIONS NOTES 1 SUPPORT HORIZONTAL PIPE EVERY FOUR FEET 2 WHEN 3 IN PIPE IS USED REDUCE TO 2 IN BEFORE PENETRATING OUTSIDE WALL 3 18 IN MAXIMUM 2 IN DIAMETER PIPE MAY BE USED INSIDE THE WALL 4 DETAIL A EXHAUST TERMINATION TERMINATE THE LAST 12 INCHES WITH 2 P...

Страница 31: ...31 FIGURE 24 DIRECT VENT TERMINAL CLEARANCES Natural Gas and Propane Installation Code National Fuel Gas Code Canadian Installations US Installations Canadian Installations US Installations ...

Страница 32: ...bustion air inlet minimum of 3 feet from the vent of any other gas or fuel burning appliance or clothes dryer to prevent recirculation of the flue gases into the furnace combustion air inlet The only exception to this requirement is the case of multiventing two or more furnaces which is covered in the section on multiventing in these instructions In addition to the minimum clearances listed above ...

Страница 33: ... IS PERMITTED See Figures 26 and 27 for positioning of the terminations When more than two furnaces are to be vented there must be at least 4 feet between the first two furnaces and the third etc FIGURE 27 TWO FURNACE VENTING THROUGH WALL EXHAUST VENT MODELS 06 07 TO BE REDUCED TO 1 1 2 PVC LAST 12 3 MINIMUM 24 MAXIMUM 3 MINIMUM 24 MAXIMUM 8 MINIMUM 24 MAXIMUM 8 MINIMUM 24 MAXIMUM TWO PIPE VENTING...

Страница 34: ...ipe fitting extending through the right side of the furnace top cover This opening has a pro tective cap which should be removed just prior to installing the exhaust pipe When 2 in pipe is used con nect it directly to this fitting When 3 in pipe is used connect with a 2 to 3 in coupling directly to the 2 in pipe The combustion inlet air connection is a 2 in extruded hole on the left side of the to...

Страница 35: ...r drain or condensate pump IMPORTANT If installing the unit over a finished ceiling or living area be certain to install an auxiliary condensate drain pan under the entire unit extending out under the condensate tee IMPORTANT There are two options when choosing a height for the condensate riser CONDENSATE OVERFLOW With a 51 2 inch riser installed above the tee a blocked drain will result in overfl...

Страница 36: ... TRAP IFC MOUNTING PLATE TO FLOOR DRAIN DOWNFLOW UNITS To convert to left side drainage first remove the drainage hoses from the trap Remove the trap from its mounting bracket rotate it 180 and mount in place with the drainage elbow pointing to the left Reattach the drain hoses Remove the plastic drainage knockout from the left side See Figure 34 IMPORTANT When changing to the left side interchang...

Страница 37: ...H01 downflow alternate drain kit Glue one end of the pipe to the elbow in the trap Cut the pipe so that it extends through the alternate drain hole in the left side of the cabinet one inch see Figure 34 Connect the1 2 PVC tee supplied with the furnace to the pipe with a 1 3 4 riser Use the 1 5 8 plug supplied in the RXGY H01 downflow alternate drain kit to seal the right side drainage hole IMPORTA...

Страница 38: ...urner compartment Install two plastic plugs in the side of the jacket from bottom side up 6 Fill the trap assembly with a cup of water 7 Attach the gasket onto the trap assembly so that the gasket holes on the gasket line up with the holes on the trap assembly 8 Insert the trap assembly with gasket up through the existing hole in the jacket and secure from inside the jacket Use two screws provided...

Страница 39: ... THE TRAP ASSEMBLY WITH WATER BEFORE OPERATING THE FURNACE Do this by removing the drain hose from the trap or from the connection to the secondary coil Pour about a cup of water into the vent trap Any excess water flows into the house drain when the trap is full NOTE Fill the trap assembly with water every heating season DOWNFLOW UNITS To convert to left side drainage first remove the drainage ho...

Страница 40: ... line directly from the meter to the furnace Consult the local gas company for the location of the manual main shut off valve The gas line and manual gas valve must be adequate in size to prevent undue pressure drop and never smaller than the pipe size to the com bination gas valve on the furnace Refer to Table 3 for the recom mended gas pipe size See Figure 37 for typical gas pipe connections WAR...

Страница 41: ...artment sealed for proper furnace operation IMPORTANT ENSURE that the furnace gas control valve not be subjected to high gas line supply pressures DISCONNECT the furnace and its individual shut off valve from the gas supply piping during any pressure testing that exceeds 1 2 PSIG 3 48 kPa GAS PRESSURE Natural gas supply pressure should be 5 to 10 5 w c LP gas supply pressure should be 11 to 13 w c...

Страница 42: ... use 10 of water column at the orifice This difference requires a deviation from the NFGC orifice size recommendations The Sea Level input should still be reduced by 4 per thousand ft and the orifice size must be selected based on the reduced input selection chart below To change orifice spuds for either conversion to LP or for elevation 1 Shut off the manual main gas valve and remove the gas mani...

Страница 43: ...n the same gas line as the furnace 4 Note or adjust the line gas pressure to give A 5 10 5 w c for natural gas B 11 13 w c for LP gas 5 Shut off the gas at the manual gas valve and remove the FIGURE 41 MANIFOLD PRESSURE TAP U Tube manometer 6 Replace the pressure tap plug before turning on the gas If the supply gas line pressure is above these ranges install an in line gas regulator to the furnace...

Страница 44: ...E 42 MANIFOLD PRESSURE READING FIGURE 43 UPFLOW GROUNDING CONNECTIONS JUNCTION BOX CONDENSATE TRAP CONTROL IS GROUNDED WHEN ATTACHED TO BLOWER LOW VOLTAGE TERMINALS IFC MOUNTING PLATE BLOWER COMPARTMENT I409 3 ...

Страница 45: ...e electrical connections be certain that the voltage frequency and phase corresponds to that specified on the furnace rating plate For single furnace application maximum over current protection is 15 amperes Use a separate fused branch electrical circuit containing a properly sized fuse or circuit breaker Run this circuit directly from the main switch box to an electrical disconnect that is readil...

Страница 46: ...ly and return Furnaces must have same heating and blower capacity Twinning furnaces must operate off the same phase of power It should be noted that both blowers will run simultaneously when there is a call for heating cooling or fan The OK LED will flash if twinning is not set up properly fireplace sun rays lamps televisions radios or air streams from registers Refer to instructions packed with t...

Страница 47: ... IN CANADA AS AN ALTERNATE TO ADJUSTING THE BURNER ORIFICE SIZE THE MANIFOLD GAS PRESSURE MAY BE ADJUSTED THIS METHOD IS COVERED LATER IN THIS SECTION THIS METHOD OF ADJUSTING MANIFOLD PRESSURE MAY ONLY BE USED IN CANADIAN INSTALLATIONS 34 90 Plus furnaces installed at high elevations require the installation of a high altitude kit for proper operation The high altitude kit consists of a high alti...

Страница 48: ...0 12 600 12 000 11 400 10 800 10 200 9 600 All calculations are performed by using the first three columns of information only Before beginning any calculations determine the individual burner Btu size and heating value at Sea Level for the installation site Each value shown in the Heat Value column is per burner at 3 5 W C NOTE Heat Value at Sea Level for the location of the installation is avail...

Страница 49: ...TITUDE INPUT OUTPUT ORIFICE SIZE MANIFOLD PRESSURE 0 2000 45 000 60 000 75 000 90 000 105 000 120 000 40 500 54 000 67 500 81 000 94 500 108 000 1 15mm 10 W C 2001 4500 40 500 54 000 67 500 81 000 94 500 108 000 36 450 48 600 60 750 72 900 85 050 97 200 1 15mm 7 6 W C ORIFICE ORDERING INFORMATION Orifice sizes are selected by adding the 2 digit drill size required in the orifice part number Drill ...

Страница 50: ...seconds after the pressure switch es close the spark igniter energizes The induced draft blower operates for the complete heating cycle 4 After the spark igniter energizes the gas valve opens for a 8 second trial for ignition 5 The igniter lights the gas burners 6 After the gas valve opens the flame sensor must prove flame ignition for one second using the process of flame rectification If the bur...

Страница 51: ... OR LP GAS HEATING VALUE OF GAS BTU PER CU FT METER 900 1000 1040 1100 2500 LP INPUT SIZE BTU HR CU FT MIN SEC MIN SEC MIN SEC MIN SEC MIN SEC ONE 1 12 1 20 1 23 1 28 3 20 45 000 TEN 12 0 13 20 13 50 14 40 33 20 ONE 0 54 1 0 1 3 1 6 2 30 60 000 TEN 9 0 10 0 10 24 11 0 25 0 ONE 0 44 0 48 0 50 0 53 2 0 75 000 TEN 7 12 8 0 8 19 8 48 20 0 ONE 0 36 0 40 0 42 0 44 1 40 90 000 TEN 6 0 6 40 7 0 7 20 16 40...

Страница 52: ... The difference is the temperature rise 5 Compare the measured temperature rise to the approved temperature rise range listed on the furnace name plate See Figure 48 If the measured temperature rise is above the approved range the air flow is too low More air must be moved by speeding up the blower by removing restrictions in the duct system or by adding more supply or return air duct If the measu...

Страница 53: ...60 783 1590 750 1520 717 HIGH 2115 998 2050 967 1990 939 1945 917 1900 897 1795 847 1690 795 DOWNFLOW 11 x 7 1 2 LOW 820 387 790 373 760 359 725 342 690 326 650 306 610 288 3 HORIZONTAL MED LO 930 439 890 420 850 401 815 384 785 370 750 354 720 340 45 000 MED HI 1150 543 1120 528 1090 514 1045 493 1002 473 950 448 900 425 HIGH 1414 667 1365 644 1320 622 1270 599 1220 576 1165 550 1115 526 DOWNFLOW...

Страница 54: ...NG BLOWER SPEED DISCONNECT THE ELECTRICAL SUPPLY TO THE FURNACE BEFORE ATTEMPTING TO CHANGE THE BLOWER SPEED FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR DEATH The blower motor is wired for blower speeds required for normal operation as shown If additional blower speed taps are available speeds may be changed if necessary to fit requirements of the particular install...

Страница 55: ...rt from filter wash with detergent and water air dry thoroughly and reinstall Keep the filters clean at all times Vacuum dirt from filter wash with detergent and water air dry thoroughly and reinstall NOTE Some filters must be resized to fit certain units and applications See Table 11 and Figure 50 1 21 90 000 105 000 BTUH units require removal of a 3 5 in segment of filter and frame to get the pr...

Страница 56: ...JACKET ANGLE FILTER ROD SUPPORT ANGLE FILTER SUPPORT ANGLE SEE ANGLE DETAIL ATTACH WITH SHEET METAL SCREWS 2 REQÕD ANGLE DETAIL ROD FILTER SUPPORT ANGLE ASSEMBLY F FILTER ROD SUPPORT ANGLE FILTER SUPPORT ANGLE SEE ANGLE DETAIL FILTER ROD 45 24095 01 FILTER FILTER SUPPORT ANGLE FILTER ROD SUPPORT ANGLE UPFLOW DOWNFLOW AIRFLOW AIRFLOW AIRFLOW ...

Страница 57: ...ty filters can restrict airflow The motor depends upon sufficient air flowing across and through it to keep from overheating SYSTEM OPERATION INFORMATION Advise The Customer 1 Keep the air filters clean The heating system will operate better more efficiently and more economically 2 Arrange the furniture and drapes so that the supply air registers and the return air grilles are unobstructed 3 Close...

Страница 58: ... during ignition trial If yes go to F Did a limit open during ignition trial If yes go to D Check line voltage between HEAT and NEUTRAL on IFC Check wires connections and continuity between IFC and IBM Check IBM capacitor Check IBM CHECK grounding on IFC and unit check for proper polarity between L1 neutral flame sense rod clean if necessary wire continually between flame sense rod and appropriate...

Страница 59: ...59 FIGURE 52 FOR MODELS WITH UT ELECTRONIC CONTROLS 1027 200 INTEGRATED FURNACE CONTROL AND DIRECT SPARK IGNITION ...

Страница 60: ...60 FIGURE 53 FOR MODELS WITH UT ELECTRONIC CONTROLS 1027 200 INTEGRATED FURNACE CONTROL AND DIRECT SPARK IGNITION CM 0108 ...

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