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17 

2.6 Electrical Installation 

 

All electrical wiring and connections must be 
in accordance with the relevant European, 
National, and Local regulations as well as to 
IEE Standards.  
 
Ensure that the Electric and Gas supplies 
are turned off before any electrical work is 
carried out on the heater. 
 
Also ensure that wiring cannot make contact 
with any metal surfaces liable to be subject 
to high temperatures, and where insulation 
of the wiring could be impaired as a result of 
such contact. 
 
All LCSBD models must be earthed.

 

 

Warning  

Ensure  that  the  electrical  supply  is 

compatible to the heater

 

ALL HEATERS ARE NEUTRALLY RESET 

 

 

Caution 

The main electrical supply must not be 
switched off or disconnected as a method 
for stopping the heater, the exception to this 
is in the event of an emergency, or when the 
heater has been allowed to cool sufficiently 
to prevent any damage from being 
sustained to the heater or its controls  (ie: 
during servicing). 
 
Claims for damage will not be considered if 
they have resulted from incorrect wiring or 
the incorrect use of the heater. 
 
Each heater requires a permanent 230V 
50Hz 1ph electrical supply, which must be 
wired through a fused isolator fitted with a 
fuse of the correct rating (see section 7.1). 
The correct supply connection points for the 
live, neutral, and earth. 
 
Wiring diagrams are also detailed within this 
manual, (section 6.0) 
 
The electrical supply isolator should be 
mounted adjacent to the air heater in an 
easily accessible position to allow for 
servicing isolation, or emergency shut off. 

 
 

Electrical panel

    

 

 

Warning

 

Ensure that the mains isolator is turned 

OFF

 

before undertaking any electrical work on 
the heater. 

 

Access to the electrical panel is 

gained by opening the right hand heater 
side panel. 
  

Warning 

Ensure that all connections are secure and 
that there are no loose strands which could 
bridge across the terminals. 
A minimum conductor size of 1.0 mm 
(diameter) is required.

 

 

Caution 

When  using  Optimised  Controller 

Consideration should be made when routing 
the cable between the control and heater. 
Avoiding  where possible any existing 
cables and switch gear as any induced 
voltage may affect the operation of the 
sequential control box within the heater. 
 

It  is  recommended  that    screened  cable 

is  used  when  the  control  is  to  be  sited 

more  than  10  metres  away  from  the 

heater  

   
One electrical panel per heater is required, 
unless heaters are specified for multiple 
heater control applications. On no account 
should more than one heater be connected 
to a single time switch or thermostat.  
 
The only exception to this is when a control 
panel suitable for multiple

 

heater 

applications is supplied by the manufacturer.   
Any ancillary electrical items e.g. room 
thermostats , time switches, remote panels 
etc, must be wired into the heater electrical 
circuit in accordance with the diagrams 
provided.  
 

Note 

When external controls operate to switch the 
heater 

OFF

, power to the heater should 

remain to allow the fan to continue to 
operate to sufficiently cool the heater 
thereby preventing damage to the heat 
exchanger. 

 

 

Содержание LCSBD-4

Страница 1: ...tus and or environment in which the unit is installed LCSBD 4 Nortek Global HVAC UK Ltd Park Farm Road Folkestone Kent CT19 5DR Subject to modification 1611LCSBD 4 GBEN Gas Fired Balanced Flue or Power Vented Unit Heater Bi Directional Axial Fans Installation Commissioning Servicing User Instructions These appliances meet the following EC Directives DIR 2009 142 EC GAD DIR 2004 108 EC EMC DIR 2006 ...

Страница 2: ...2 2 Heater Mounting 8 2 3 Warm Air Circulation 9 2 4 Air Supply 9 2 5 Flue Installation 13 2 6 Electrical Installation 17 2 7 Gas Installation 18 3 0 Commissioning 19 3 1 Electrical Pre tests 19 3 2 Gas pre tests 19 3 3 Ignition Sequence 20 3 4 Hand Over 25 4 0 Servicing 26 4 1 Servicing Procedure 26 5 0 Fault Diagnosis 28 6 0 Wiring Diagrams 30 7 0 Technical Data 33 7 1 Technical Data Common Info...

Страница 3: ...nal connections then we advise that installers consult with gas supplier or provider and satisfy themselves what additional precautions may be necessary Any reference made to Laws Standards Directives Codes of Practice or other recommendations governing the application and installation of heating appliances and which may be referred to in Brochures Specifications Quotations and Installation Operat...

Страница 4: ...rmation pack this clearly defines mandatory instructions for the safe installation use and maintenance of the appliance s Where proprietary items are incorporated into Reznor products detailed information and instructions are also provided as part of the information pack It is the responsibility of the installer owner user or hirer of such products supplied by Nortek to ensure that they are famili...

Страница 5: ...ble stove enamelled polyester powder paint Heat Exchanger Manufactured from aluminised stainless dimpled steel tube specified at time of ordering Flue Combustion Air Spigot Each heater is fitted with two spigots both of which are located to the rear of the appliance One of the pair is for connection for the flue whilst the other is a screened combustion air intake WARNING SEE FLUE INSTALLATION 2 5...

Страница 6: ...lative to the electrical services wiring routes and if appropriate any additional controls e The position of the heater relative to the supply of fresh air f The position of the heater relative to potential stratification circulation problems which generally occur at higher levels and which may be overcome through the provision of a suitable de stratification unit g The position of the heater rela...

Страница 7: ...nstallation details name and address 4 Details or symptoms of fault 5 Installers name and address Faulty parts must be returned to the Spares Department the address of which is provided on the cover of this manual Any such parts will undergo inspection to verify the claim Replacement parts supplied prior to this may be charged and a credit supplied upon subsequent validation of the warranty claim ...

Страница 8: ...lls heaters should be positioned so as to discharge towards or along the length of the exposed wall In areas where it is proposed that more than one heater is to be installed a general scheme of circulation should be drawn up and maintained thereby offering the best heat distribution Air pressure within the area heated and the outside air pressure must remain the same factors influencing this woul...

Страница 9: ...uired if The heaters are installed in room sealed mode ie with a positive connection to atmosphere of both flue and combustion air OR If the design air change rate of the heated space is 0 5 air changes per hour or greater The design air change rate may be satisfied by natural infiltration or by mechanical ventilation Combustion air ventilation will be required if The heater s are installed with f...

Страница 10: ...sure is where the heater is installed within a compartment or confined area where space is limited Where heaters are installed within a plant room or enclosure then provision for both combustion air and or air for general ventilation will be required by means of high and low level ventilation openings sections 2 4 2 1 and 2 4 2 2 refer to plant room applications and sections 2 4 2 3 and 2 4 2 4 re...

Страница 11: ...tions but in any event no higher than 250 mm 2 4 2 3 Natural Ventilation Openings to Enclosures for Room Sealed Heaters The table below provides specific data for each heater model as For enclosure applications the minimum free area of ventilation opening will also depend upon whether the heater s is installed in room sealed mode ie with a positive connection to atmosphere of both flue and combust...

Страница 12: ...oor level for l p g gas installations but in any event no higher than 250 mm 2 4 2 5 Mechanical Ventilation to a Plant Room or Enclosure The table below provides specific data for each heater model as In the event that the installer prefers to mechanically ventilate the plant room or enclosure rather than provide ventilation openings then The plant room or enclosure needs to be mechanically ventil...

Страница 13: ...ion Air Plate is supplied as standard this MUST be fitted in place of the combustion air spigot if the heater is to be installed in the flue only option The flue assembly must comply with all the relevant regulations regarding height and materials and must terminate with an approved flue terminal Care should be taken to ensure that the flue terminal is not situated in a high pressure area the prox...

Страница 14: ...ll 1200 from a facing surface 1500 from another terminal vertically on the same wall 2000 from ground level The heaters must be connected to the flue system supplied by Nortek Global HVAC and be capable of withstanding the stresses and loadings associated with normal use When designing the flue system the prevention of the formation and entrapment of condensation must be a key consideration Horizo...

Страница 15: ... 33 54 202 33 54 203 33 54 204 33 54 205 Option C12 Not Illustrated Contact Technical Dept In this configuration the heater is connected to a horizontal flue system discharging the products of combustion and bringing in the combustion air from outside the building in which the heater is located The outlet inlet must be through the wall and may be made with two separate pipes or with a horizontal c...

Страница 16: ...he building L1 maximum flue length 10 metres Universal Terminal Extra pipes to extend the flue are available as an option Pipe Ø 130 x 1000 mm Pipe Ø 130 x 500 mm Pipe Ø 130 x 250 mm Bend Ø 130 x 450 Bend Ø 130 x 900 Part No 33 54 207 33 54 201 33 54 202 33 54 203 33 54 204 33 54 205 Heater Unit Flue Exit HORIZONTAL Flue Exit VERTICAL MIN MAX MIN MAX 95 m 1 00 8 00 1 00 10 00 120 m 1 00 8 00 1 00 ...

Страница 17: ...to the air heater in an easily accessible position to allow for servicing isolation or emergency shut off Electrical panel Warning Ensure that the mains isolator is turned OFF before undertaking any electrical work on the heater Access to the electrical panel is gained by opening the right hand heater side panel Warning Ensure that all connections are secure and that there are no loose strands whi...

Страница 18: ...valves and orifices of gas appliances as a direct result of a reaction between the hydrogen sulphide contained in some natural gasses and copper pipe we recommend that the heater s should not be connected to any natural gas pipe distribution system which utilizes copper pipework including final connections Instead steel pipework should be used throughout In the event that it is impractical to use ...

Страница 19: ...that prior to commissioning the engineers familiarises themselves with the heater the specific requirements of the installation application and the information contained within the manual Warning All heaters are subject to a rigorous test programme prior to despatch whilst such a programme does involve pre commissioning and the setting of the heater to operate efficiently and within its designed o...

Страница 20: ...led control system On start the signal will activate the flue venter for a pre purge period and in turn will make the air proving switch once made the air proving switch will complete the circuit to the control box and after a 30 second Delay the automatic control should attempt light the burner because the gas is turned off and flame cannot be established the control box will go to LOCKOUT k Rese...

Страница 21: ...be as near to burner as possible Energize High Low regulator set gas control in operation and wait until an outlet pressure is recorded on pressure gauge Use a 8 mm wrench to turn adjustment screw for maximum pressure setting clockwise to increase or counter clockwise to decrease pressure until desired maximum burner pressure is obtained Check maximum pressure setting after several times Adjusting...

Страница 22: ...e feedback connection if applicable Connect a suitable pressure gauge to pipe line or to outlet pressure tap of gas control concerned to measure burner pressure measuring point must be as near to burner as possible Disconnect electrical connection to Modureg Energize operator set control in operation and wait until an outlet pressure is recorded on pressure gauge If minimum pressure setting needs ...

Страница 23: ...Remark Please ensure that the polarisation and of the control signal is done correctly otherwise the PCB will in case of a 0 5 V DC control signal not modulate and will even in case of a 0 10 V DC control signal refuse to operate Output signal The required output signal can be obtained by adjusting the selector switches on the printed circuit board For output control signal of one modulation coil ...

Страница 24: ...l modulation coils GM44 is controlled by the potentiometer PI varying between 50 and 100 of the input control signal Example Maximum power 165 mADC at 22V DC is provided to the modulation coil with a 10V DC input control signal and P1 set at 100 Maximum power 165mA DC at 22V DC is provided to the modulation coil with a 5V DC input control signal and potentiometer PI set at 50 High fire start signa...

Страница 25: ... Turn off the electrical supply w Close the side panel x Set thermostat to desired setting y Ensure that the user is familiar with the heater and its controls and that the user is satisfied with the commissioning and testing and that he is aware of the instructions within the manual It is strongly advised that the commissioning engineer runs through the lighting shutdown and general safe and effic...

Страница 26: ...ers are present and secure Visually check all electrical wiring for signs of damage possibly through contact with hot surfaces check conduit for signs of chaffing and for security Check all terminals are secure and free from escaped stray conductor strands 4 1 Servicing procedure major component parts Heat exchanger Remove louvres and fan assembly and carry out visual inspection of the tubular hea...

Страница 27: ...strictions Check that any joints are properly sealed preventing an escape of products of combustion Check condensate drain if fitted Check for signs of water ingress and any resultant damage Flue Venter Check that the flue fan is clean and free from any dust deposits Differential Air Pressure Switch Check that the tubes are connected and clear and free from dust Check that they are not kinked or d...

Страница 28: ...rmostat operated Reset Limit thermostat Air pressure switch made Check flue fan connections Flue fan running Replace flue fan Check flue is clear Change air pressure switch Spark ignition on Check HT leads connections No flame Faulty control box Change gas valve Faulty Gas valve Yes Check fuse Replace if required Yes No No No Yes Yes Yes No Yes Yes Yes Yes No Yes Yes No No Yes Yes Yes Yes ...

Страница 29: ...it Bad electrical connection Check wiring connection Faulty fan motor or capacitor Change fan motor or capacitor Fan runs in manual mode Reset fan control settings Fan control Settings incorrect Faulty fan control Change fan control Yes Yes Yes No No Yes Yes No Yes ...

Страница 30: ...30 Wiring Diagram LCSBD 95 120 145 Auto ignition On Off ...

Страница 31: ...31 Wiring Diagram LCSBD 95 120 145 Auto ignition Hi Low ...

Страница 32: ...32 Wiring Diagram LCSBD 95 120 145 Auto ignition Modulation ...

Страница 33: ...Limit Settings Fan On 50ºC Fan Off 30ºC Limit 100ºC Country Approved Gas Category AT BG CH CY CZ DK EE ES FI GB GR HR IE IT IS LT LV NO PT RO SE SI SK TR I2H BE CZ NL FR DE IE IT ES CH PT GB SE SK SL PT PL TR I3P PL LU DE RO I2E PL I2LS PL I2LW 7 0 Technical Data 7 1 Technical Data Common Information ...

Страница 34: ... GAS CONSUMPTION m3 h 10 39 13 80 15 77 MIN INLET PRESS LPG Mbar 37 0 37 0 37 0 BURNER PRESSURE LPG Mbar 34 1 30 7 30 6 LPG PROPANE CONSUMPTION m3 h 4 02 5 33 6 17 MAIN INJECTOR PROPANE GAS Mm No Off 1 85 8 1 95 10 1 90 12 TEMPERATURE RISE ºC 34 32 32 AIR FLOW m3 h 4800 6500 8000 LCSBD THROW m 64 76 78 SOUND PRESSURE at 5m with A 160M2 and Q 2 dB A 62 63 68 FLUE DIAMETER mm 130 130 130 COMBUSTION ...

Страница 35: ...5144P Modulating valve G20 natural gas 03 35145 03 25144M Modulating valve G31 propane gas 03 25136 M337 03 35136 M337 GM44 modulation inter face board 30 61511 330 01 BMBC control box 03 25324 DM32 control box 03 25322 Pressure switch 03 60617 185 Fan control thermostat 03 25167 Limit stat overheat stat 03 24959 03 Injector natural gas 07 25800 340 ...

Страница 36: ...25801 185 07 25801 195 07 25801 190 Ignition electrode 05 25186 Ionisation probe 03 401US 195292 Burner on neon 60 61996 Reset Relay 230V 30 61742 240V Lockout reset switch 60 61988 Burner 03 400US 1020 Flue fan 20 25751 20 25749 Axial fan 01 27011 01 X 2 01 26063 X 2 01 27015 X 4 ...

Страница 37: ...37 MODEL A B C D E 95 800 256 267 95 167 120 980 256 267 95 175 145 1150 259 272 95 177 9 0 Dimensions LCSBD ...

Страница 38: ...38 Heater A B C D E F G H J K 95 145 225 85 330 900 1630 1860 210 200 130 130 Dimensions in mm AIR FLUE Dimensions Vertical Co Axial Terminal ...

Страница 39: ...9 Heater A B C D E F G B C 95 145 180 420 340 225 200 130 130 750 Ensure Terminal is located on the wall in this configuration TOP BOTTOM Dimensions in mm AIR FLUE Dimensions Horizontal Co Axial Terminal ...

Страница 40: ...9 141 Fax 01303 850 002 technicalsupport hvac nortek com Registered in England N 1390934 Registered office 10 Norwich Street London EC4A 18D Nortek Global HVAC is a registered trademark of Nortek Reznor is a registered trademark of Nortek Global HVAC LLC Because of continuous product innovation Nortek Global HVAC reserves the right to change product specification without due notice ...

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