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14

OPT-AS3,4,5,8 (07-22) 160202-B

MAINTENANCE—CONTINUED

Media Maintenance

 

Over time, excessive amounts of mineral deposits will begin to build up on the media. Annually, scale and dirt 

should be washed off the entering surface of the media.

 

Remove the pad retainers and screen. Clean the media using a garden hose, mild soap, and a soft bristled brush.

 

When the media becomes too clogged with mineral deposits and dirt that it cannot be cleaned, the pads should 

be replaced (refer to 

Installation/Replacement of Media Pads

 section). The average pad life is approximately 

three cooling seasons. Select the correct replacement part numbers (refer to 

Table 4

and order replacement 

media pads through your Distributor.

Table 4.  Evaporative Cooling Module Media Pads

Size (Inches)

Cellulose

Glass Fiber

Quantity

PN

48 × 12 × 6

107190

107199

4

48 × 12 × 12

107194

107201

48 × 8-5/8 × 6

107191

107200

1

48 × 8-5/8 × 12

107195

107202

Flushing Water Lines

 

Annually, the water supply line, the PVC water distribution pipe, and the bleed line should be flushed of debris 

and contaminants.

 

Remove (and replace) the media pads in accordance with the 

Installation/Replacement of Media Pads

 section. 

Remove the water feed line from the downstream side of the ball valve and unscrew the water bleed line barbed 

hose fitting.

 

Force a fresh water supply up through the water inlet hose and thoroughly flush the distribution pipe.

Water Pump Maintenance

⚠ DANGER ⚠

 

• Disconnect all power to the unit before doing any maintenance. Failure to do so may cause 

electrical shock, personal injury, or death.

 

• Do not expose pump motor or any part of the electrical box to water. Evaporative cooling pump 

is NOT submersible.

Annually, the water pump and inlet basket screen should be removed, disassembled, and cleaned as follows:
1.  Disconnect power supply to unit.
2.  Remove junction box door and disconnect two power supply wires from terminal block inside junction box (see 

Figure 16

).

3.  Disconnect water feed line hose from upstream side of ball valve.
4.  Remove four sheet metal screws that secure junction box to cooling module and remove junction box/pump/float 

switch assembly (see 

Figure 16

).

5.  Dislodge inlet basket screen from pump and clean any buildup of debris and dirt.
6.  Carefully remove basket and snap-on base cover plate from bottom of pump and wash all deposits from inside 

pump using mild soap solution.

7.  Remove all debris from impeller.
8.  Reassemble pump, replacing parts in exact reverse order and ensuring that everything is returned to its proper 

position.

Содержание AS3

Страница 1: ...ling modules require outside air TABLE OF CONTENTS GENERAL INFORMATION 1 Dimensions 2 Weights 2 INSTALLATION 3 Pre Installation Checklist 3 Assemble Base 3 Install Evaporative Cooling Module on Base 4...

Страница 2: ...1 Evaporative Cooling Module Installation Components Item No Component PN Quantity Application 1 End rail 107235 2 Base assembly 2 Side rail 107227 2 3 Two piece leg 107236 4 4 Front top cover 107228...

Страница 3: ...drain and fill kit freeze protection kit moisture elimination pads and or water hammer arrestor check to ensure that these parts are available for installation Ensure that there is adequate clearance...

Страница 4: ...odule with both ends supported and place it on base assembly Ensure that module is level and that all base assembly bolts are secure 2 Install top front cover 4 and secure using 13 screws 8 three per...

Страница 5: ...oling module using screws 8 five per side 4 Secure transition duct flange to front top cover 4 using seven screws 8 5 With cooling module and transition duct properly positioned on blower cabinet tigh...

Страница 6: ...ure 6 a Install two catch pad clamps to one side of cooling module s front legs and secure clamps through legs into clamp using four screws 8 b Assemble catch pads together using three screws 8 NOTE T...

Страница 7: ...rection Through Media Pads Pump Junction Box Assembly Installation NOTE To avoid damage during shipping the pump junction box assembly is secured to the top of the side panel 1 Support pump junction b...

Страница 8: ...mp Junction Box Assembly Electrical Connections PUMP JUNCTION BOX ASSEMBLY OPERATING LOCATION Figure 9 Evaporative Cooling Module Factory Installed Wiring BL MODELS WITH 115 230 1 60 OR 230 460 575 3...

Страница 9: ...interfere with damper controls 5 Run wires up to electrical compartment remove plug from one bottom entrance hole and push tubing encased wires into electrical compartment Place other strain relief bu...

Страница 10: ...iddle outlet to supply water to cooling module reservoir b For drain two way valve connections connect drain pipe from reservoir to A and connect outlet side to B and connect into drain lines from coo...

Страница 11: ...dule All cooling modules are equipped with an overflow and drain fitting The fittings are in the cabinet bottom and come complete with a locknut and a sealing gasket Check these fittings for tightness...

Страница 12: ...ailure to do so can cause electrical shock personal injury or death CAUTION Do not flood the media pads with extreme quantities of water for long periods as this will cause premature breakdown of the...

Страница 13: ...iven temperature the media pads should completely wet from top to bottom dur ing the ON cycle The AquaSaver microprocessor has three preset timing settings based on media size The appropriate setting...

Страница 14: ...on Remove the water feed line from the downstream side of the ball valve and unscrew the water bleed line barbed hose fitting Force a fresh water supply up through the water inlet hose and thoroughly...

Страница 15: ...ow section 2 Dirty media pads Clean or replace media pads refer to Installation Replacement of Media Pads section D Water not distributing evenly 1 Distribution line clogged Flush distribution line re...

Страница 16: ...ustrations subject to change without notice or incurring obligations Latest version of this manual is available at www reznorhvac com 2022 Nortek Global HVAC LLC O Fallon MO All rights reserved OPT AS...

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