Reznor 8030 06 Скачать руководство пользователя страница 22

 

0503RHC8RJLGBEN  

 

22/34 

Figure 12: Modureg V7335A 
 

 

Legend : 
1  :  Shaft 
2  :  Adjustment screw (7mm) for maximum  

pressure setting 

3  :  Adjustment screw (9mm) for minimum pressure 

setting 

4 : 

“O” ring 

5  :  6.3mm AMP terminals 
6  :  M5 pressure feedback connection 

 

 

To Set Minimum (low fire) 50% or 30% rate (see table) 

1. Remove 

regulator 

cover 

cap; 

2. 

Disconnect electrical connection to the regulator coil; 

3. 

Energise operator, set control in operation and wait until 
outlet pressure is recorded on manometer;  

4.  Use a 9 mm wrench to turn the minimum rate 

adjustment screw clockwise to increase or counter-
clockwise to decrease the minimum pressure setting 

 

The minimum pressure setting must be adjusted first, 
because any adjustment of the minimum pressure 
setting influences the maximum pressure setting. 
 
 
To set Maximum (high fire) 100% rate 
 

1. 

Follow point 1 above.  Connect electrical connection to 
the regulator coil and ask for maximum heat; 

2. 

Using a 7 mm wrench to turn the maximum adjustment 
screw clockwise to increase or counter-clockwise to 
decrease the maximum pressure setting to the value 
stated on the appliance data plate; 

3. 

Replace cover cap, re-wire coil in circuit; 

4. 

Operate burner several times in high, intermediate and 
low-pressure modes and check performance on the 
manometer.  

 
 

FAULT FINDING “MODUREG” OPERATION : 

Follow setting procedure for fault finding 
 
1. 

 

Minimum or Low Fire unobtainable : 

 

-  Ambient temperature too high in location of 

regulator max 70°C; 

 

Check input voltage to coil, 

 

 

Zero volts is low fire mode, shaft out; 

 
2.

 

Cannot obtain Maximum or High fire : 

 

Open circuit to regulator coil; 

 

 

Measure coil resistance = 127 

 

Short circuit between coil and casing; 

 

 

Check resistance between one terminal and casing, 
reading indicates short circuit; 

 

Low voltage to regulator; 

 

 

 

Check for correct voltage range, should be: 0 

 

 

- 24 V DC; 

 

Low gas supply pressure; 

 

 

Check natural gas GB = 17.5-20.0 mbar.   

 

Push down plunger, burner pressure should  

 

rise to high-fire rate; 

 
3. Erratic 

operation: 

 

Fluctuating or pulsating DC voltage ; 

 

 

Check using meter, if pulsating suspect input 

  signal, 

transients, 

etc... 

 
4.  Minimum rate lower than setting required or below 
1.5mbar : 
 

Minimum pressure set too low; re-adjust; 

 

Line supply gas inlet controls regulator faulty  

 or 

requires 

adjustment; 

 

 

Appliance gas tap not fully open 

 

 
5.8 H

ANDING OVER

 

 

Upon satisfactory completion of commissioning and testing, 
hand the instructions to the user or their representative. 
Advise the appropriate person how to safely use and operate 
the air heater and describe the use of appropriate external 
controls. Ensure that the person understands how to start 
the heater and how to turn it OFF. 
Suggest that the instructions are placed close to the air 
heater for future reference. In the absence of an appropriate 
location fix them to the gas service meter. Ensure they are 
not placed where they may restrict the airflow from the 
heater or where they may catch fire from a hot surface

.  Do 

not fix them in the control section.

 

Advise the person who is resuming responsibility that for 
continued safe operation the air heater should be serviced at 
least once a year. 

 
 
 

Содержание 8030 06

Страница 1: ...ex II sub B Please read this document carefully before commencing installation commissioning and or servicing Leave it with the user or attached to the appliance or gas service meter after installation Subject to modifications Reznor U K Limited Park Farm Road Folkestone Kent tel 01303 259141 fax 01303 850002 WARNING Improper installation adjustment alteration service or maintenance can cause prop...

Страница 2: ...nd may damage the heat exchanger invalidating the warranty 1 0 INTRODUCTION 1 1 BASIC INFORMATION The instructions in this manual apply to Model RHC 8000 M RJL gas fired fan assisted warm air heaters suitable only for incorporation in air handlers built for outdoor installation This appliance must be installed in accordance with the rules in force Before installation check that the local distribut...

Страница 3: ... figure 5 2 0 TECHNICAL DATA 2 1 SPECIFICATIONS Table 1 Model RHC 8000 M RJL Specifications Gas rate 3 Heat input Heat output G20 G31 Power Consumption Heat output 50 2 stage Minimum modulating output Model kW gros 1 kW net 2 kW m h kg h kW kW kW 8030 06 37 00 33 40 30 10 3 53 2 64 0 153 14 20 8 50 8045 09 56 00 50 40 45 50 5 34 4 00 0 153 21 40 12 90 8050 06 62 00 55 88 50 00 5 92 4 43 0 153 24 0...

Страница 4: ...5M 15 15 3 00 300 2x 7 10 8150M 18 18 3 00 300 2x 7 30 8175M 21 21 3 00 300 2x 7 70 8200M 24 24 3 00 300 2x 7 70 Table 2B Injector size and burner pressure G31 propane inlet pressure G31 37mbar Injector size Model Quantity mm marking Burner pressure mbar 1 8030 06 6 1 25 125 36 50 8045 09 9 1 25 125 35 70 8050 06 6 1 55 155 34 90 8060 12 12 1 25 125 35 50 8075 09 9 1 55 155 34 50 8075 15 15 1 25 1...

Страница 5: ...M RJL n 59012_01 n 59710_01 n 59706_01 a 1 Gas connection 2 Flue outlet 3 Electrical connection Dimensions RHC 8000 DJL 8030 06 8045 09 8050 06 8060 12 8075 09 8075 15 8090 18 8100 12 A 531 741 531 950 741 1160 1369 950 A1 65 85 85 85 85 85 85 85 A2 466 656 446 865 656 1075 1284 865 Dimensions RHC 8000M DJL 8125M 15 8150M 18 8175M 21 8200M 24 A 1272 1481 1691 1900 A1 183 183 183 133 A2 1089 1298 1...

Страница 6: ...0503RHC8RJLGBEN 6 34 Figure 2 Top view Figure 2a RHC 8000 RJL not 8125 8150 8175 8200 n 59012_02 Figure 2b RHC 8125M 8150M 8175M RJL n 59710_02 Figure 2c RHC 8200M RJL n 59706_02 a ...

Страница 7: ...a Front view not 8125 8150 8175 8200 n 59012_03 Dimensions Type B C Y 8030 06 66 100 1244 8045 09 50 160 1244 8050 06 66 100 1844 8060 12 125 175 1244 8075 09 50 160 1844 8075 15 80 250 1244 8090 18 85 300 1244 8100 12 125 175 1844 ...

Страница 8: ... 3b Back side view RHC 8000M RJL Figure 3c Back side view RHC 8200M DJL Dimensions applicable to model RHC 8000M Y A3 A4 8125M 15 1844 741 531 8150M 18 1844 741 741 8175M 21 1844 741 950 8200M 24 1844 950 950 n 59710_03 59706 03 ...

Страница 9: ... heater is installed in a level plain and that the surface onto which it is installed is vibration free Care should be exercised when designing ducting systems especially with regard to the application of restriction and direction turning fittings i e elbows directly on to the air heater doing so can cause an uneven and turbulent air flow across the heat exchanger resulting in heat exchanger spots...

Страница 10: ...41 671 1244 1170 400 400 400 8050 06 531 461 1844 1770 400 400 400 8060 12 950 880 1244 1170 400 400 400 8075 09 741 671 1844 1770 400 400 400 8075 15 1160 1070 1244 1170 400 400 400 8090 18 1369 1299 1244 1170 400 400 400 8100 12 950 880 1844 1170 400 400 400 8125M 15 1272 1202 1844 1770 400 460 420 8150M 18 1481 1411 1844 1770 400 460 420 8175M 21 1691 1621 1844 1770 400 460 420 8200M 24 1900 18...

Страница 11: ...mperature rise to avoid condensation must be derived from the chart below figure 5 Example expected minimum inlet temperature 5 C minimum required temperature rise shown on the chart 13 K Table 1 indicates the heat output kW of the different models The maximum allowable airflow through the enclosure duct channel around the tubes can be calculated as follows 0 3423 minimum T 1000 kW output heat m h...

Страница 12: ...outlet for RHC 8000 M RJL units Combustion air inlet protection grill Type PN Type PN 8125M 90 79344 10 8075 15 90 79344 10 8150M 90 79344 14 8090 18 90 79344 10 8175M 90 79344 12 8200M 90 79344 08 All others 90 79050 1 1 No restriction on air inlet 90 bend with seal ring PN 60 50733 100 or 60 50733 130 Flue extension if required 100 or 130 not supplied Control compartment panel not supplied Teflo...

Страница 13: ... RHC 8150M 322 225 1 405 2 RHC 8175M 322 225 1 405 2 RHC 8200M 322 580 1 minimum 2 maximum HOLE 112mm or 142mm REQUIRED TO RECEIVE SEALRING PN 06 22786 104 or 06 22786 134 HOLE 50mm or 67mm REQUIRED TO RECEIVE GAS PASSAGE GROMMET VINYL PN 06 22783 125 or 06 22786 054 OPENING REQUIRED TO FIT COMBUSTION AIR INLET GRILL ASSURE THE SEALING OF THE COMBUSTION AIR INLET GRILL TO THE CONTROLS COMPARTMENT ...

Страница 14: ...dden to use the combustion inlet grill as passage for cables or gas supplies Ensure the inlet grill openings are not obstructed Make sure the installation of the combustion inlet grill is securely fixed The outlet combustion sealing ring dia 100 PN 06 22786 104 dia 130 PN 06 22786 134 must be installed in the fixed outlet panel of the air handler in a hole with respectively dia 112mm or dia 142mm ...

Страница 15: ...hether it concerns a horizontal or vertical unit Part nummer grill 90 79050 Standard Option Standard Option Horizontal Vertical Number open Number open unit unit holes holes openings in grill openings in grill Horizontal Vertical Chimney diam mm to be sealed to be sealed version version 8125 M15 130 1 2 3 14 15 16 1 2 3 14 15 16 10 10 8150 M18 130 1 16 1 2 15 16 14 12 8175 M21 130 1 2 15 16 1 2 3 ...

Страница 16: ...AS CONNECTION Attention gas service connection Rc 3 4 for models RHC 8000 RJL Rc 5 4 for models RHC 8000M RJL RHC 8000 M RJL air heaters are designed to operate on either natural gas G20 or propane G31 butane G30 gas Refer to the specifications in section 2 of this document and to the data plate for details of supply pressures The gas meter and gas service must be checked by the supply undertaking...

Страница 17: ...ature sensor should be mounted on a vibration free surface and mounted about 1 5 meters above floor level Follow the thermostat manufacturers fitting instructions The thermostat must be suitable for switching 230 volts 5 0 COMMISSIONING TESTING Appropriately qualified persons may only carry out the commissioning and testing This section should be read and fully understood before commencing commiss...

Страница 18: ...oom thermostat calls for heat NOTE If the air heater will not start on initial start up the ignition controller may be in lockout position and require resetting This may occur especially if the appliance has been on stand by for a prolonged period 5 3 2 To turn the air heater OFF for short periods Adjust the room thermostat to its lowest setting or OFF The fan will continue to run to cool the heat...

Страница 19: ...OTE If the first reset is not successful wait 15 seconds before resetting the igniter Table 4 Combustion air pressure control settings Model Normal equilibrium warm Pascal Set point off Pascal 8030 06 200 150 8045 09 190 150 8050 06 220 175 8060 12 175 135 8075 09 175 135 8075 15 160 130 8090 18 123 130 8100 12 130 100 8125M 15 310 250 8150M 18 250 200 8175M 21 140 95 110 75 8200M 24 200 180 for t...

Страница 20: ...figure 11 Setting refer to figure 8 Lever off cover cap as indicated Before commencing an adjustment connect a manometer to the burner pressure test point Maximum high rate setting must be adjusted first after which the minimum low rate setting can be adjusted Any adjustment of the maximum setting influences the minimum rate setting do not adjust maximum or minimum settings above or below the pres...

Страница 21: ... that burner start up takes place in the high fire 100 mode Modureg gas pressure regulators require to be powered by a maximum 24 V DC voltage over the range 15 165 mA maximum Maximum outlet pressure occurs at the high set point value high fire Minimum outlet pressure occurs at low set point value low fire The power signal may be obtained from a system amplifier which may be an integral control wi...

Страница 22: ...heck input voltage to coil Zero volts is low fire mode shaft out 2 Cannot obtain Maximum or High fire Open circuit to regulator coil Measure coil resistance 127 Ω Short circuit between coil and casing Check resistance between one terminal and casing reading indicates short circuit Low voltage to regulator Check for correct voltage range should be 0 24 V DC Low gas supply pressure Check natural gas...

Страница 23: ...lace it 2 The heat exchanger should remain clean unless a problem has developed due to poor combustion Examine the heat exchanger tubes internally and externally for any sign of deterioration The outside of the tubular heat exchanger can be cleaned from the front of the heater with an air jet and or a flexible brush Remove any dust and grease deposits The inner surfaces of the heat exchanger can b...

Страница 24: ...nnect the wire remove the screw and the igniter Clean with an emery cloth Note Spark gap must be maintained to 3 0 mm see figure 15a Figure 15b shows how the igniter must be installed IMPORTANT When re assembling the earth wire must remain attached to the igniter CAUTION Due to high voltage on the spark wire and electrode do not touch when energized See hazard levels Flame sensor Refer to figure 1...

Страница 25: ...tion controller 7 Flue gas extractor for combustion products 8 Electrical connectors 9 Time delay relay 10 Fuseholder with fuse 11 Differential pressure point 12 Combination gas valve with pressure regulation 13 Manifold injectors 14 Ignition electrode 15 Relay K1 1 not for UK IE Relay K1 2 not applicable on RHC 8000 RJL 16 Electronic net filter 17 Fan control relay 18 LC3 max limit controller wit...

Страница 26: ...n controller 7 Flue gas extractor for combustion products 8 Electrical connectors 9 Time delay relay 10 Fuseholder with fuse 11 Differential pressure point 12 Combination gas valve with pressure regulation 13 Manifold injectors 14 Ignition electrode 15 Relay K1 1 not for UK IE Relay K1 2 not applied in case of modulation 16 Electronic net filter 17 Fan control relay 18 LC3 max limit controller wit...

Страница 27: ...e heat exchanger area To remove the controls disconnect the wires leading to them remove the fixing screws and lift clear of the inner casing panel NOTE The capillary control is fitted to a bracket With the bracket removed from the air heater remove the control from the bracket When replacing the capillary control be careful not to damage the capillary tube by kinking Make bends with a generous ra...

Страница 28: ... Is there 230V between 8 N Is power venting operating Reset limit control Check venter motor Replace pressure switch Is the thermostat above room temperature and if used is the time clock ON Set thermostat above room temperature if used make certain the time clock is ON Determine what caused the limit to trip Place into normal operation Check the mains Check the time tempeature control check press...

Страница 29: ...d press reset button Is a spark visible Check flame signal Is it greater than 1 0 micro Amps Check flame signal using micro amp meter Is signal greater than 1 0 micro Amps During 5 trial for ignition is a flame visible in ths view port correct the gas supply pressure During 5 trial for ignition is a spark visible Check electronic ignition control Check spark gap and ceramic check spark wire connec...

Страница 30: ...e no yes yes no yes yes no yes no no yes yes no Replace the motor Consult fan fault finding Check for excessive main burner pressur Has any non factory authorized air distribution device been placed on the heater Is there excessive static pressure in the ductwork Did the motor overload trip Does the fan control energize the fan motor in less than 75 Are filters clean clean filters Does the fan mot...

Страница 31: ...d out by appropriately qualified persons no no yes yes Adjust thermostat temperature setting above ambient to energize the fan and the fan solenoid valve Does the fan operate Is there 220 240V at terminals N 3 Replace the fan start relay Replace fan motor Place the system in normal operation ...

Страница 32: ...IT LS1 T O D 12 S 20 LX 2578A Drouardtec CP78 wheel housing EBM G2E160 AL19 56 Honeywell VR4601AB V7335A 2026 nat gas Honeywell S 4560 C 1079 Channel products Channel products FAH DA 3100ZC 1 6A 30 60607 30 60607 130 30 60615 100 30 60615 250 30 60615 200 30 60615 75 30 60615 50 30 60615 180 03 400US 01 03 24959 03 25167 36 79090 20 25745 03 25136 03 25141 03 25320 03 400US 42 03 401US 195292 30 6...

Страница 33: ...n is necessary to reset this control device Resetting of the automatic burner control may also be required To light the heater 1 Turn on the gas supply to the air heater 2 Switch on the electricity supply to the air heater 3 Ensure time switch if fitted is set to a ON cycle 4 Adjust control room thermostat to desired temperature 5 Air heater will light automatically when the room thermostat calls ...

Страница 34: ...fer reddening and itching of the skin Fiber entry into the eyes will cause foreign body irritation Inhalation will cause irritation to the respiratory tract Precautions Wear protective gloves when handling People with a history of skin complaints may be susceptible to irritation Dust levels are only likely when the material is abraded In general normal handling and use for this purpose will not pr...

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