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Owners Manual • Rexnord
®
Planetgear
™
7000 Speed Reducers
(Page 6 of 33)
Size Mercury/Mars
158-110
10/21 (Supersedes 01/15)
© Rexnord Corporation. All Rights Reserved.
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Section III — Lubrication
INTRODUCTION
Carefully follow instructions on the drive nameplate,
warning tags and installation manuals furnished with the
drive. Failure to follow instructions will void warranty.
Lubricants listed in this manual are typical products ONLY
and should not be construed as exclusive recommendations.
Industrial type rust and oxidation inhibited (R&O), industrial
type extreme pressure (EP) or industrial type micropitting
resistant gear lubricants are the recommended gear
lubricants. They can be formulated using petroleum or
synthetic base stocks.
Summary of allowable lubricant types by unit size can be
found in
Table 1
The section on food grade lubricants provides guidance
in selecting lubricants for applications needing this class
of lubricants. Food grade lubricants are formulated using
petroleum or different types of synthetic base stocks.
TABLE 2 — Summary of Lubricant Type
and Greases
Petroleum-Based
R & O Inhibited
See Table 6A
Extreme Pressure (EP)
See Table 6B
Micropitting Resistant
See Table 6C
Synthetic Lubricant, Polyalphaolefin Type (PAO)
R & O Inhibited
See Table 7A
Extreme Pressure (EP)
See Table 7B
Micropitting Resistant
See Table 7C
Conventional Grease
Food Grade Lubricant & Grease
LUBRICANT SELECTION PROCESS
1. Refer to
Table 4 or 5
for proper lubricant viscosity
grade based on ambient temperature range.
2. Refer to
Table 2
for summary of lubricant types.
3. Using proper lubricant table and viscosity grade, select
desired lubricant manufacturer and name.
4. Refer to
Table 3
for approximate oil capacity to purchase.
VISCOSITY (IMPORTANT)
The proper viscosity grade for petroleum-based lubricant
is found in
Table 4
. For synthetic lubricant viscosity grades,
refer to
Table 5
and the “Synthetic Lubricants” paragraphs.
Viscosity grade is determined by ambient air temperature
in the immediate vicinity of the gear drive. Lubricant
selections must have a pour point at least 10°F (5.5°C)
below the expected minimum ambient starting temperature.
LUBRICANT TYPES
PETROLEUM-BASED LUBRICANTS (TABLES 6A, 6B &
6C)
– Industrial type petroleum-based rust and oxidation
inhibited (R&O) gear lubricants are the most common and
readily available general purpose gear lubricants.
SYNTHETIC-BASED LUBRICANTS (TABLES 7A, 7B &
7C)
— Synthetic lubricants of the polyalphaolefin (PAO)
type are recommended for cold climate operation, high
temperature applications, extended temperature range
(all season) operation and/or extended lubricant change
intervals. The proper viscosity grade of lubricants is given
in
Table 5
. Usable temperature ranges can sometimes be
widened if specific application conditions are known.
WARNING
: Polyalkylene glycol (PAG) based synthetic
lubricants cannot be used in Planetgear units.
EXTREME PRESSURE (EP) LUBRICANTS (TABLES 6B
& 7B)
— For highly loaded drives or for drives loaded in
excess of original estimates, industrial-type petroleum EP
lubricants are preferred. EP lubricants are manufactured
from petroleum or synthetic base lubricants. Anti-scuff is
another term used to describe EP lubricants.
MICROPITTING RESISTANT LUBRICANTS (TABLE 6C
& 7C)
— Micropitting resistant lubricants are specially
developed for surface hardened gearing commonly used
in modern industrial gear drives. These lubricants contain
additives to resist formation of micropitting and other
conventional forms of gear wear. Generally these lubricants
are available in limited number of viscosities.
WARNING: LUBRICANTS IN FOOD PROCESSING
INDUSTRY
— Generally, conventional gear lubricants are
classified as H2 by NSF (National Sanitation Foundation)
since they contain harmful substances and should not
be used in the food processing industry. Lubricants
registered as H1 by NSF are suitable for food processing
applications.
CLIMATE CONDITIONS
—
Ambient temperature in
immediate vicinity of gear drive is very important for
determining viscosity grade.
Table 4
provides viscosity
grade selections for petroleum-based and synthetic
lubricants. See
Table 5
for synthetic lubricants.
TABLE 1 — Summary Of Allowable
Lubricant Types For Planetgear
Footmounted Units
UNIT SIZE
Allowable Lubricant Types
Mercury
Rust & Oxidation Inhibited, Extreme Pressure, Micropitting Resistant
Mars
Rust & Oxidation Inhibited, Extreme Pressure, Micropitting Resistant
Venus
Extreme Pressure, Micropitting Resistant
Atlas
Extreme Pressure, Micropitting Resistant
Luna
Extreme Pressure, Micropitting Resistant
Earth
Extreme Pressure, Micropitting Resistant
Polaris
Extreme Pressure, Micropitting Resistant
Delta
Extreme Pressure, Micropitting Resistant
Neptune
Extreme Pressure, Micropitting Resistant
Neptune Plus
Extreme Pressure, Micropitting Resistant
Orion
Rust & Oxidation Inhibited, Extreme Pressure, Micropitting Resistant
Orion Plus
Extreme Pressure, Micropitting Resistant
Saturn
Rust & Oxidation Inhibited, Extreme Pressure, Micropitting Resistant
Saturn Plus
Extreme Pressure, Micropitting Resistant
Titan
Rust & Oxidation Inhibited, Extreme Pressure, Micropitting Resistant
Titan Plus
Extreme Pressure, Micropitting Resistant
Jupiter
Rust & Oxidation Inhibited, Extreme Pressure, Micropitting Resistant
Jupiter Plus
Extreme Pressure, Micropitting Resistant
4
Follow recommendations found in the Lubrication Section of this manual.