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5 — Offset Alignment

Align so that a straight edge rests squarely on both hubs as
shown above and also at 90° intervals. Check with feelers. The
clearance should not exceed the INSTALLATION OFFSET limit
specified in Table 1. Tighten foundation bolts and repeat Steps
4 and 5. Realign coupling if necessary. Use a dial indicator if
hub extension is too short for accurate use of a straight edge.

6 — Insert Center Plates Into Spacer &
Assemble Coupling

Position Center Plate in both ends of spacer counterbore. If
Center Plate diameter is stepped, assemble small diameter
side into spacer. Position spacer (with Center Plates) between
hubs. (For GL32-4, insert the gap disc between each hub and
spacer). Insert gasket at each flange connection and assemble
sleeves to spacer. Use only the fasteners furnished with
the coupling.
IMPORTANT: Tighten fasteners to torque specified in Table 4
on Page 6.

7 — Lubricate

Insert a lube fitting into one lube hole and remove opposite
plug for venting. Fill to ONE-HALF of the amount of lubricant
specified in Table 1. REPEAT the procedure for other half
coupling and then INSERT ALL LUBE PLUGS. IMPORTANT:
Over lubrication may restrict the sliding action of the coupling.

BI-ANNUAL MAINTENANCE

Re-lubricate coupling if using general purpose greases. If
coupling leaks grease, is exposed to extreme temperatures,
excessive moisture or frequent reversals; frequent lubrication
may be required.

ANNUAL MAINTENANCE

For extreme or unusual operating conditions, check coupling
more frequently.
1. Check alignment per Steps 4 and 5, Pages 4 and 5. If the

maximum operating misalignment values are exceeded,
realign the coupling to the recommended installation
values. See Table 4, Page 6, for installation and maximum
operating misalignment values.

2. Check tightening torques of all fasteners.

3. Inspect seal ring and gasket to determine if

replacement is required.

4. Re-lubricate coupling if using general purpose grease.

Rexnord Industries, LLC, Coupling Group

458-730

5555 S. Moorland Rd., New Berlin, WI 53151-7953 USA Telephone : 262-796-4060

September 1996 (.PDF Revision)

Fax: 262-796-4064 e-mail: [email protected] web: www.rexnord.com

Supersedes 4-96

Falk™ Double Engagement Gear Couplings

Installation & Maintenance

Type GL32

Sizes 1010 thru 1070

(Page 5 of 8)

CENTER

PLATES

LUBRICATE BOTH SLEEVES

LUBE HOLE LOCATIONS VARY

WITH COUPLING SIZE.

Содержание Falk GL32

Страница 1: ...g characteristics and low centrifuge properties Falk Long Term Grease LTG is highly recommended The use of general purpose grease requires re lubrication of the coupling at least every six months If coupling leaks grease is exposed to extreme temperatures excessive moisture experiences frequent reversals or axial movements more frequent lubrication may be required USDA Approval LTG has the United ...

Страница 2: ...e Factory For normal service use a NLGI 1 extreme pressure EP grease EXCEPT when the coupling speed is less than the minimum specified in Table 4 Page 6 At these lower speeds use a NLGI 0 extreme pressure EP grease When one or more gear couplings in an application require NLGI 0 grease the same grease may be used in all of the couplings DO NOT use cup grease If coupling leaks grease is exposed to ...

Страница 3: ...dok EP1 Imperial Oil Ltd Ronek EP1 Kendall Refining Co Lithium Grease L 416 Keystone Div Pennwalt Corp Zeniplex 1 Lyondell Lubricants Litholine Complex EP1 Mobil Oil Corp Mobilux EP1 Petro Canada Products Multipurpose EP1 Phillips 66 Co Philube Blue EP Shell Oil Co Alvania EP Grease 1 Shell Canada Ltd Alvania Grease EP1 Sun Oil Co Sun Prestige 741 EP Texaco Lubricants Multifak EP1 Unocal 76 East W...

Страница 4: ...nced couplings are match marked and must be assembled with mating match marks aligned Component parts of assembly balanced couplings must not be replaced without re balancing the complete assembly 1 Determine Coupling Assembly Number Measure flex hub dimension ZG or ZGL as shown in drawings on Page 7 Compare the results with the values listed in Table 4 and compare coupling parts provided to the p...

Страница 5: ...r half coupling and then INSERT ALL LUBE PLUGS IMPORTANT Over lubrication may restrict the sliding action of the coupling BI ANNUAL MAINTENANCE Re lubricate coupling if using general purpose greases If coupling leaks grease is exposed to extreme temperatures excessive moisture or frequent reversals frequent lubrication may be required ANNUAL MAINTENANCE For extreme or unusual operating conditions ...

Страница 6: ...et Max 001 Per inch of hub separation Angular Max 006 007 009 011 013 015 018 020 022 024 026 031 Operating Limits Offset Max 004 Per inch of hub separation Angular Max 024 030 036 045 052 061 072 081 087 096 105 122 Coupling Speed Range rpm LTG NLGl 1 Grease Min 1030 700 550 460 380 330 290 250 230 210 190 160 Allow 7000 5500 4600 4000 3600 3100 2800 2600 2400 2200 2100 1800 Grease pounds 05 08 1...

Страница 7: ...fo rexnord com web www rexnord com Supersedes 4 96 Falk Double Engagement Gear Couplings Installation Maintenance Type GL32 Sizes 1010 thru 1070 Page 7 of 8 1 Seal Ring 3A GL Flex Hub 4 Sleeve Gasket 11 Spacer 2A GL Flanged Sleeve 3B GL Flex Hub 2 5 Lube Plug 17 Center Plate Long tooth 6 Sleeve Fasteners 19 GL 4 Gap Disc 24 G Flanged Sleeve Short tooth Are not required for Sizes 1010 and 1020GL 3A...

Страница 8: ... GAP DISC GAP DISC CENTER PLATE CENTER PLATE SPACER SIZE BORE PART NUMBER EITHER LOCATION GASKET GASKET COUPLING SIZE PRODUCT CLASSIFICATION 1015 GL 20 TYPE L U B E F A L K 1 0 1 5 G L 2 0 F A L K 1 0 1 5 G G A P E N D F A L K 1 0 1 5 G 2 3 7 30 7 44 6 7 1 l U B E F A L K 1 0 1 5 G L 2 0 F A L K 1 0 1 5 G 2 3 7 0 7 4 4 67 1 ORDER INFORMATION 1 Identify part s required by name from above 2 Furnish ...

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