Rexnord Falk Drive One D Series Скачать руководство пользователя страница 8

Changing Hand of Drive

Right/Left Hand Spare —

A Drive One Conveyor Drive can

be used in a right hand or left hand application with a single
low speed shaft extension and minimal change-over effort. The
Conveyor Drive housing top and bottom halves are identical
and therefore can be mounted on either end. Internal
lubrication troughs and oil passage function in either position
as well. Changing the drive from one hand to the other simply
requires repositioning of the top and bottom plate, magnetic
drain plugs, dipstick and breather.
To change hands of the drive, begin by cleaning the outside of
the housing to prevent contamination of internal components
and drain the oil. With inspection cover up, remove the AirMax
breather and dipstick pipe fittings from the housing. Remove
the top cover of the drive, threaded jacking holes are provide
to break loose the sealant if required, (eyebolts threaded into
jacking holes can be used for lifting). Remove internal oil
distribution pan if present, (See additional instructions below if
drive is equipped with an internal lubrication pump). Rotate the
drive 180° so the bottom plate is now up. Remove the bottom
plate, jacking holes are also provided.
Prepare top and bottom plate for reassembly by removing old
sealant. Loctite Chisel Gasket Remover or equivalent can be
used to aid in the removal of sealant. CAUTION: Gasket
Remover can soften and remove paint. Prepare the housing
surface in the same manner. Apply Loctite Activator 7649 or
equivalent to the mating surfaces of the top plate and housing
and allow to dry. Position the oil distribution pan in housing (if
required) with large opening over the low speed gear. The tabs
of the pan reside in the pockets of the housing and is secured
by the cover plate. Apply a continuous bead of Loctite 515
Gasket Eliminator or equivalent to the housing mating surface
to the inside of the bolt pattern. Assemble top plate to housing
with the inspection cover over the low speed gear. Tighten
fasteners to 85 N-m (62 lb-ft).
Remove pipe plugs from new dipstick and breather location.
Rotate the drive 180° so the newly assembled top plate is
down. Clean and prepare housing surface as previously
mentioned for top plate. Apply a continuous bead of Loctite
515 Gasket Eliminator or equivalent to the housing mating
surface to the inside of the bolt pattern. Assemble bottom plate

to housing and tighten fasteners to 85 N-m (62 lb-ft). Install
previously remove pipe plugs into old dipstick and breather
location. Coat pipe threads with Loctite Pipe Joint Compound
or equivalent prior to installation.
Position drive top side up. Install dipstick fitting in housing on
side opposite the low speed gear. Assemble AirMax assembly
fitting in housing on gear side. Reposition magnetic drain
plugs such that they will be in the oil sump. Coat pipe threads
with Loctite Pipe Joint Compound or equivalent prior to
installation.

Drives with an Internal Lubrication Pump —

When

changing the hand of a drive with an internal lubrication pump,
the pump must be moved to the cross-bar of what will be the
bottom of the housing. All previous instructions for changing
hands must be followed. In addition, to remove the oil pan,
remove the fitting holding the fill tube into the oil pan. Remove
the two fasteners mounting the pump bracket to the cross-bar
and any shims that are used.
Prepare the pump for mounting on the opposite cross-bar by
loosening the compression nut on the fittings securing the
suction and output tubes to the pump. The tubes must remain
in the same port on the pump. Rotate the output tube 180°
and tighten compression nut. The suction tube should be
rotated such that is will be approximately 10-20mm
(0.375-0.750 inches) off the bottom of the drive sump. Position
the pump in the housing. Align the pump gearset with a
straight edge. The pump gearset back lash should be set
between 0.15-0.56mm (0.006-0.022 inches) by adding or
removing shim beneath the pump bracket.
After proper gear alignment and backlash is achieved, apply
Loctite 242 threadlocker or equivalent to the threads of the
pump mounting fasteners. Tighten fasteners to 85 Nm (62
lb-ft) and re-check alignment and backlash. When installing
the oil pan, position pump output tube through coupling in
pan. Install fitting to secure output tube. Continue with
instructions as mentioned previously.

Rexnord Industries, LLC, Geared Products, P.O. Box 492, Zip 53201-0492

168-056

3001 W. Canal St., Zip 53208-4200, Milwaukee, WI USA Telephone: 414-342-3131

February 2009 (PN 2128959)

Fax: 414-937-4359 e-mail: [email protected] web: www.rexnord.com

NEW

Owners Manual

Falk™ Drive One™ Model C Conveyor Drives

(Page 8 of 16)

Sizes M1220 thru M1250

Type D Series

Содержание Falk Drive One D Series

Страница 1: ...imposed by the drive system in which such products are installed unless the nature of such vibrations has been defined and accepted in writing by Company as a condition of operation II failure to provide suitable installation environment III use for purposes other than those for which designed or other abuse or misuse IV unauthorized attachments modifications or disassembly or V mishandling during...

Страница 2: ...astener size Tighten fasteners to the torque specified in Table 1 Page 4 If the required torque is not attainable the fasteners may be tightened with a pre torque of 270 N m 200 lb ft then tightened an additional 60 of rotation with a slugging wrench to achieve proper torque After drive is aligned with driven equipment and bolted down align prime mover to drive input shaft Refer to Page 3 for coup...

Страница 3: ...eflection Align the output shaft of the gear drive square and parallel with the driven shaft by placing a straightedge across the face of the sprockets or sheaves as illustrated Check horizontal shaft alignment by placing one leg of a square against the face of the sheave or sprocket with the spirit level on the horizontal leg of the square DO NOT over tighten belts or chains Adjust chains to manu...

Страница 4: ... used only after approval from Factory Failure to use an approved lubricant voids warranty For drives operating outside the above temperature range refer to the Synthetic EP Lubricants section Synthetic lubricants can also be used in normal climates WARNING EP LUBRICANTS IN FOOD PROCESSING INDUSTRY EP lubricants may contain toxic substances and should not be used in the food processing industry wi...

Страница 5: ...DA or NSF H 1 classification Consult the Factory Rexnord Industries LLC Geared Products P O Box 492 Zip 53201 0492 168 056 3001 W Canal St Zip 53208 4200 Milwaukee WI USA Telephone 414 342 3131 PN 2128959 February 2009 Fax 414 937 4359 e mail info rexnord com web www rexnord com NEW Falk Drive One Model C Conveyor Drives Owners Manual Type D Series Sizes M1220 thru M1250 Page 5 of 16 TABLE 3 Visco...

Страница 6: ... level with new oil of the correct type and viscosity PERIODICALLY 1 Check the oil level of the drive when it is stopped and at ambient temperature Add oil if needed If the oil level is ABOVE the high oil level mark on the dipstick have the oil analyzed for water content Moisture in the oil may indicate that a seal or the heat exchanger is leaking If so replace the defective part immediately and c...

Страница 7: ...using seal leaks GREASE LUBRICATED BEARINGS Torque Arm Most shaft mounted drives have a grease lubricated bearings in the torque arm Grease bearings during oil changes or at intervals of every 6 months or 2500 hours of operation whichever is less Stored Inactive Gear Drives Each gear drive is protected with a rust preventative that will protect parts against rust for a period of 4 months in an out...

Страница 8: ...e 515 Gasket Eliminator or equivalent to the housing mating surface to the inside of the bolt pattern Assemble bottom plate to housing and tighten fasteners to 85 N m 62 lb ft Install previously remove pipe plugs into old dipstick and breather location Coat pipe threads with Loctite Pipe Joint Compound or equivalent prior to installation Position drive top side up Install dipstick fitting in housi...

Страница 9: ... structure at this time 2 Secure the drive to the driven equipment via the rigid coupling connection 3 Mount the clevis to the drive or drive system Locate the position of the clevis to be mounted to the support structure Match drill the mounting holes for M24 Cl 8 8 or 1 inch Grade 5 fasteners or better 4 IF REQUIRED Mount plain spherical bearings into link Secure bearings with retainer plate and...

Страница 10: ... gauge to ensure that all motor pads are firmly seated Motor mounting needs to be done in conjunction with coupling alignment to control angular and offset misalignment Refer to the coupling manufacturer s manual for specific instructions Bolt down the motor to the torque specified in Table 1 Page 4 Coupling Guard The coupling guard must be trimmed in order to fit the height and shaft extension re...

Страница 11: ...luid Coupling Location of the fluid coupling on the high speed shaft of the drive is determined by the provided shaft spacer Install the fluid coupling on the high speed shaft of the gear drive per fluid coupling instructions Once the fluid coupling is installed the motor adapter plate can be mounted to the bell housing also being located by a register Measurements must be taken to accurately posi...

Страница 12: ...e this is the amount each hub overhangs the shaft Once the overhang is determined install the hubs according to the instructions provided with the coupling Install the spacer sections and verify the gap is correct If not readjust the hub on the motor shaft If the coupling is furnished with an interference fit readjustment will not be possible take extra care in making measurements After the proper...

Страница 13: ... installed removed without removing the motor see fluid coupling instructions for procedure Mount the coupling hubs to the drive high speed shaft and the motor shaft Hubs are to be mounted flush with the end of the shafts coupling hubs may be furnished with an interference fit Mount the motor to the bell housing apply Loctite 242 or equivalent fastener threads and tighten to proper torque Install ...

Страница 14: ...the drive housing itself to maneuver the drive DO NOT lift by the motor lifting eye Mounting the Drive Mount the Alignment Free Drive to the driven equipment per Pages 1 and 2 of this manual With Alignment Free drive assembly supported rotate adjusting screw to move torque arm to desired position and to line up with foundation Torque Arm must be perpendicular in both directions 1 adjust screw if n...

Страница 15: ...nd cooling use only DO NOT use if hazardous or explosive materials and vapors are present Guidelines For Installation Before connecting the electric fan check if the information on the fan motor name plate is in accordance with the actual main supply voltage phase and frequency Warning To reduce the risk of fire electric shock or personal injury observe the following 1 Switch off the main power su...

Страница 16: ...hen cleaning fan both condensation holes Figure 3 Items 1 and 2 are to be temporarily plugged If this is not done guarantee is void When cleaning electrical equipment always use an approved cleaning agent Rexnord Industries LLC Geared Products P O Box 492 Zip 53201 0492 168 056 3001 W Canal St Zip 53208 4200 Milwaukee WI USA Telephone 414 342 3131 February 2009 PN 2128959 Fax 414 937 4359 e mail i...

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