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17.12.1998

 

©

 Retsch GmbH

 

 20 

   

Doc. No.   GB 98.056.9999

 

 

Safety regulations (table) 

for the BB 51 with reference to the individual chapters 

Subject Action 

Hazard 

Modifications to the machine 

Do not modify the machine in any way, and use only 
spare parts and accessories approved by Retsch.  

The conformity with European Directives de-
clared by Retsch will otherwise be invalidated.

 

This will lead to all warranty claims being rendered 
null and void.. 

Safety 

Failure to observe the notes on safety can lead to dam-
age to property and personal injury. 

We accept no liability whatsoever for any damage or in-
jury resulting from non-observance of the notes on 
safety. 

Packing 

Please keep the packing for the duration of the guaran-
tee period. 

Return of goods in inadequate packing may jeopardise 
your entitlements under the guarantee. 

Transport  

The BB 51 must not be thrown or otherwise subjected 
to impact or vibration during transport. 

Electrical and mechanical components may be damaged. 

Temperature fluctuations 

When there is a likelihood of temperature fluctuations 
the BB 51 must be protected against condensation. 

Electrical components may be damaged. 

Scope of supply 

In cases of incomplete delivery and/or transport dam-
age, you must notify the forwarding agent and Retsch 
GmbH without delay (within 24 hours). 

It may not be possible to accept subsequent complaints. 

Ambient temperature 

Not below 5°C. 
Not above 40°C. 

Electrical and mechanical components may be damaged 
and performance data change to an unknown extent. 

Humidity 

Maximum relative humidity 80% at temperatures up to 
31°C or 50% (decreasing in a straight line) at 40°C. 

Electrical and mechanical components may be damaged 
and performance data change to an unknown extent. 

Electrical connection 

Mains power differs from the values on the type plate.  Electrical components may be damaged. 

Operation 

When starting, stopping or interrupting the operation 
of the machine, ensure that the crushing chamber and 
feed hopper are empty.. 

Mechanical components may be damaged by blockage.. 

Gap width adjustment 

Adjustment should be carried out regularly so as to en-
sure that the indicator display and the actual gap width 
tally. The greater the load on the BB 51 and the harder 
and more abrasive the input material, the more often a 
zero point adjustment must be carried out in order to 
compensate for wear. 

The reading on the indicator display will otherwise 
not tally with the actual gap width

.

 

 

The BB 51 must only be adjusted when the machine is 
empty. 

Mechanical components may be damaged by blockage.

 

Feeding in the input material  

Feed material into the hopper only when the machine 
is in operation.. 

Mechanical components may be damaged. 

 

The maximum quantity of input material is limited by 
the capacity of the withdrawable receptacle. The useful 
capacity of the receptacle will depend on the properties 
of the input material. Remember to empty the recepta-
cle in good time. 

Crushed material must not be allowed to back up in 
the crusher chamber

.

 Mechanical components may 

otherwise be damaged. 

Interrupting the crushing process 

The BB 51 must only be stopped when there is no 
more input material in the hopper and crushing cham-
ber. 

Mechanical components might otherwise jam and 
be damaged when the machine is restarted. 

Emptying the drawer 

When emptying the withdrawable receptacle 

L

 first 

ensure that the B 51 has run empty before stopping it, 
ie. that there is no more input material in the crushing 
chamber or the feed hopper. 

The crushed material will otherwise fall into the 
drawer recess rather than into the receptacle. 

 

Be sure to always empty the drawer in good time so 
that the top of the heap of crushed material does not 
protrude into the crushing chamber.. 

Mechanical components may be damaged. 

Cleaning 

Do not clean the BB 51 under running water. 
Using solvents is prohibited. 

Lethal electric shock hazard! 

Grease packings could be washed out. 

Cleaning the crushing chamber 

Operation of the BB 51 with the feed hopper removed 
is not permissible. 

Risk of crushing fingers and hands! 

Replacing crusher jaws 

Operation of the BB 51 with the feed hopper removed 
is not permissible. 

Risk of crushing fingers and hands! 

Содержание BB 51

Страница 1: ...Jaw Crusher Type BB 51 Operating Instructions Retsch GmbH 42781 Haan Rheinische Str 36 Germany Doc No GB 98 056 9999 ...

Страница 2: ...ed for the relevant subjects in safe and proper handling of the BB 51 Knowledge of the relevant chap ters by the appropriate target group s is essential for safe and proper handling This technical documentation comprises a reference work and a train ing guide The individual chapters are self contained units These operating instructions do not contain any instructions on re pairs Should any repairs...

Страница 3: ...ocation 9 Installation 9 Electrical connection 9 Operation 10 Controls and operation 10 Schematic drawing of the controls 10 Overview of control elements 11 Operation of the BB 51 12 Switching ON and OFF 12 Set gap width to 00 0 12 Starting the crushing process 13 Feeding in the input material 13 Interrupting the crushing process 14 Continuing the crushing process 14 Emptying the drawer 14 Notes o...

Страница 4: ... technical documentation for this machine at all times and without difficulty Ensure that new staff have been familiarised with the rules for safe and proper handling before commencing work on BB 51 either by oral in struction by a competent person and or by this documentation Incorrect operation can lead to damage or injury You are responsible for your own safety and that of your staff Ensure tha...

Страница 5: ...e inform The Retsch agency in your country Your supplier Retsch GmbH direct Your service address _____________________________ _____________________________ _____________________________ _____________________________ Confirmation I have read and understood the foreword and the chapter on safety __________________________________________________ Signature of the operator ___________________________...

Страница 6: ...accessories approved by Retsch The conformity with European Directives declared by Retsch will otherwise be invalidated Furthermore this will lead to all warranty claims being ren dered null and void Description of function Comminution in the BB 51 is effected by means of pressure The crusher chamber 1 is funnel shaped and tapers down towards the output end in accordance with the gap width which i...

Страница 7: ...process material and on the gap width set They can only be determined em pirically Rated capacity of withdrawable receptacle Approx 1000 ml Noise data Noise measurement to DIN 45635 031 01 KL3 The noise levels are also influenced by the properties of the input ma terial Example 1 Sound power level LWA 78 3 dB A Workplace related emission level LpAeq 68 7 dB A Service conditions Input material none...

Страница 8: ...ay otherwise be damaged Temperature fluctuations When there are severe temperature fluctuations e g during air transport the BB 51 is to be protected from condensation The electrical components may otherwise be damaged Interim storage Also ensure that the BB 51 is stored in a dry location for interim peri ods Supply schedule BB 51 with built in crusher arms and wearing plates 1 mains power cable 1...

Страница 9: ... electrical and mechanical components may be damaged and performance data changed to an unknown extent Site altitude max 2000 m above sea level Installation Place the BB 51 jaw crusher on an even and stable surface eg a labo ratory bench Electrical connection Consult the type plate for the voltage and frequency of the BB 51 Ensure that the values are in agreement with the mains power supply Connec...

Страница 10: ...hematic drawing of the controls Front view ACHTUNG PRIOR TO ANY OPENING OF THE HOUSING DISCONNECT UNIT FROM MAINS RETIRER LA PRISE AVANT L OUVERTURE DU BOITIER VOR ÖFFNEN DES GEHÄUSES NETZSTECKER ZIEHEN Rear view 17 12 1998 Retsch GmbH 10 Doc No GB 98 056 9999 ...

Страница 11: ...the BB 51 in standby mode when pressed a second time E Gap width indicator Indicates the gap width set in mm F Handwheel for setting gap width Turn clockwise to close the gap Turn anti clockwise to open the gap G Gap zero adjustment but ton Press to reset the indicator display to 00 0 H Feed hopper and lid Takes the input material Prevents the input material from bouncing back and protects against...

Страница 12: ... display E reads 00 0 Gap width and indicator now tally with one another Turning the handwheel F closes the gap Turning the handwheel F opens the gap Before adjusting or starting the BB51 you must turn the handwheel F through two revolutions anti clockwise The crusher jaws are then safely out of contact with one an other thus preventing jamming and possible damage to the jaws of the BB51 Adjustmen...

Страница 13: ...nction is solely that of feeding material into the crusher chamber It also prevents inadvertent reaching into the crusher chamber and stops process material from being ejected Fig 5 Check that the drawer and inserted receptacle are pushed in Open the lid on the feed hopper H Feed the material into the hopper Close the lid on the hopper H Feed material into the hopper only when the machine is in op...

Страница 14: ... Press the START button C Fig 6 The red LED above button D stays lit the display indicates the last gap width setting Press the START button C a second time The crushing process continues using the last gap width setting Emptying the drawer Fig 7 Stop the BB 51 Pull out the drawer K to the stop Remove the inserted receptacle L and empty it The maximum capacity of the receptacle L for particular ty...

Страница 15: ...way and use only spare parts and accessories approved by Retsch The conformity with European Directives declared by Retsch will otherwise be invalidated Furthermore this will lead to all warranty claims being ren dered null and void Input grain size The maximum input grain size is determined by the size of the intake opening and is max 35 mm on the BB 51 Quality of process material In principle an...

Страница 16: ...azard of electric shock Use only a damp rag Solvents must not be used as they would wash out the grease packing Cleaning the drawer recess Fig 9 From time to time the recess containing the drawer must be cleaned A regular visual check on the state of the recess should be made Pull out the mains plug Pull the drawer out to the stop Remove the inserted receptacle Loosen but do not remove the two che...

Страница 17: ...pper removed is not permis sible Risk of crushing fingers and hands Cleaning the interior of the casing Fig 11 Fine dust may get inside the casing through holes in the drawer recess and this interior space should be cleaned from time to time using for example a vacuum cleaner of the kind used on computers To do this first dismantle the feed hopper using an Allan key AF4 Fig 11 Pull out the mains p...

Страница 18: ... Using a size 2 Philips head screwdriver remove the four oval head screws Sch2 and remove the two cover plates Using an open jawed spanner AF 8 remove the eight hexagonal cap screws Sch3 Remove the two hexagonal cap screws Sch4 using an Allan key AF 2 5 and take out the plate Pull the traverses upwards and out Remove the four cheesehead screws Sch5 using an Allan key AF5 During assembling the tigh...

Страница 19: ...al steel 1 pair Order No 22 048 0014 Crusher jaws manganese steel 1 pair Order No 22 711 0007 Wearing plates zirconia 1 pair Order No 22 711 0008 Wearing plates tungsten carbide 1 pair Order No 22 711 0009 Wearing plates stainless steel 1 pair Copyright This documentation may only be duplicated or passed on to third par ties its contents passed on or otherwise used with the express approval of Ret...

Страница 20: ...nical components may be damaged by blockage Gap width adjustment Adjustment should be carried out regularly so as to en sure that the indicator display and the actual gap width tally The greater the load on the BB 51 and the harder and more abrasive the input material the more often a zero point adjustment must be carried out in order to compensate for wear The reading on the indicator display wil...

Страница 21: ...knowledge ment of order even if these deviate from the order In such cases the customer shall have the option of drawing our attention to any deviations from the order within two weeks of receipt of our acknowledgement and reaching agreement with us Should no objection be raised to the specifications in the acknowledgement of order these shall be deemed accepted In the absence of any agreement to ...

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